The formation and phase composition of the diffusion layer in high-temperature nitriding of 38KhMYuA steel

1964 ◽  
Vol 6 (3) ◽  
pp. 163-165
Author(s):  
V. G. Permyakov ◽  
A. I. Kaz'miruk
2021 ◽  
Vol 23 (2) ◽  
pp. 147-162
Author(s):  
Undrakh Mishigdorzhiyn ◽  
◽  
Nikolay Ulakhanov ◽  
Aleksandr Tikhonov ◽  
Pavel Gulyashinov ◽  
...  

Introduction. Control and management of technological residual stresses (TRS) are among the most critical mechanical engineering technology tasks. Boriding can provide high physical and mechanical properties of machine parts and tools with minimal impact on the stress state in the surface layers. The purpose of this work is to determine the temperature modes of diffusion boriding, contributing to a favorable distribution of TRS in the surface layer of die steel 3Kh2V8F. The paper considers the results of studies on the TRS determination by the experimental method on the UDION-2 installation in diffusion layers on the studied steel surface. Boriding was carried out in containers with a powder mixture of boron carbide and sodium fluoride as an activator at a temperature of 950 °C and 1050 °C for 2 hours. The obtained samples of steels with a diffusion layer were examined using an optical microscope and a scanning electron microscope (SEM); determined the layers' microhardness, elemental, and phase composition. The experiments resulted in the following findings: as the boriding temperature rose from 950 °C to 1050 °C, the diffusion layer's thickness increased from 20 to 105 μm. The low-temperature mode of thermal-chemical treatment (TCT) led to the formation of iron boride Fe2B with a maximum boron content of 6 % and a microhardness up to 1250 HV. A high-temperature mode resulted in FeB formation with a top boron content of 11 % and a microhardness up to 1880 HV. Results and Discussions. It is found that boriding at 950 °C led to a more favorable distribution of compression TRS in the diffusion layer. However, significant TRS fluctuations in the diffusion layer and the adjacent (transitional) zone could affect the operational properties after TCT at a given temperature. An increase in the TCT temperature led to tensile TRS's appearance in the layer's upper zone at a depth of up to 50 μm from the surface. Despite tensile stresses on the diffusion layer surface after high-temperature TCT, the distribution of TCT is smoother than low-temperature boriding.


2007 ◽  
Vol 336-338 ◽  
pp. 1159-1163 ◽  
Author(s):  
Guo Jun Zhang ◽  
Wen Wen Wu ◽  
Yan Mei Kan ◽  
Pei Ling Wang

Current high temperature ceramics, such as ZrO2, Si3N4 and SiC, cannot be used at temperatures over 1600°C due to their low melting temperature or dissociation temperature. For ultrahigh temperature applications over 1800°C, materials with high melting points, high phase composition stability, high thermal conductivity, good thermal shock and oxidation resistance are needed. The transition metal diborides, mainly include ZrB2 and HfB2, have melting temperatures of above 3000°C, and can basically meet the above demands. However, the oxidation resistance of diboride monolithic ceramics at ultra-high temperatures need to be improved for the applications in thermal protection systems for future aerospace vehicles and jet engines. On the other hand, processing science for making high performance UHTCs is another hot topic in the UHTC field. Densification of UHTCs at mild temperatures through reactive sintering is an attracting way due to the chemically stable phase composition and microstructure as well as clean grain boundaries in the obtained materials. Moreover, the stability studies of the materials in phase composition and microstructures at ultra high application temperatures is also critical for materials manufactured at relatively low temperature. Furthermore, the oxidation resistance in simulated reentry environments instead of in static or flowing air of ambient pressure should be evaluated. Here we will report the concept, advantages and some recent progress on the reactive sintering of diboride–based composites at mild temperatures.


2007 ◽  
Vol 336-338 ◽  
pp. 2481-2483 ◽  
Author(s):  
Guo Dong Hao ◽  
Zhao Hua Jiang ◽  
Zhong Ping Yao ◽  
Heng Ze Xian ◽  
Yan Li Jiang

Compound ceramic coatings with the main crystalline of Al2TiO5 (as-coated samples) were prepared on Ti-6Al-4V alloy by pulsed bi-polar micro-plasma oxidation (MPO) in NaAlO2 solution. The coated samples were calcined in Ar and air at 1000oC, respectively. The phase composition, morphology and element content of the coatings were investigated by XRD, SEM and XRF. The samples treated in Ar and the as-coated ones were calcined in air at 1000oC to study the oxidation resistance of the samples. The results showed that Al2TiO5 decomposed and transformed into corundum and rutile TiO2 during the high temperature calcination. Al2TiO5 decomposed very quickly in air and the proportion of Al2O3 to TiO2 was 44:55 after a complete decomposition. On the contrary, Al2TiO5 decomposed very slowly in argon with the final proportion of Al2O3 to TiO2 of 81:18 on the coating surface. The morphology of the ceramic coatings after the calcination was also different. The coatings calcined in argon were fined: the grains and pores were smaller than those of the coatings calcined in air. The weight gains of both coatings changed in the form of parabola law, and the weight gains of the coated samples treated in argon were comparatively lower than that of the as-coated samples. During the high temperature calcination, the samples treated in argon cannot distort easily, compared with the as-coated ones.


1969 ◽  
Vol 11 (4) ◽  
pp. 331-332
Author(s):  
�. G. Fel'dgandler ◽  
E. N. Kareva ◽  
E. F. Yakovleva

2020 ◽  
Vol 120 ◽  
pp. 126-133
Author(s):  
V. V. Martynenko ◽  
Yu. A. Krakhmal ◽  
K. I. Kushchenko ◽  
T. G. Tishina

Lightweight materials are widely used in industry for thermal insulation of various thermal units. The choice of lightweight material depends on the specific conditions of service. For the lining of high-temperature units operating in reducing environments, alumina lightweight products are used that contain a minimum amount of Fe2O3 impurities and free (unbound in compounds) SiO2. In JSC “URIR named after A. S. Berezhnoy” a technology of alumina lightweight products of grades KLA-1.1 and KLA-1.3 by a semi-dry pressing method with an application temperature of up to 1550 °C has been developed. These products are made from a mixture of ground and no-milled γ-form alumina of grade 0 and α-form alumina of grade S with additives of pitch coke and chalk. The work purpose was improvement of the alumina lightweight products technology and search for new alternative raw materials along with the currently used alumina grade S. The properties dependence of alumina lightweight products, obtained by the semi-dry pressing method, on the type of alumina α-form, was investigated. As a result of the studies, it was found that, for the manufacture of alumina lightweight products of grades KLA-1.1 and KLA-1.3 by the semi-dry pressing method, alumina grades N and NR can be used as an alternative alumina-containing raw material along with alumina grade S. The phase composition of alumina lightweight products of grades KLA-1.1 and KLA-1.3, which are manufactured using alumina grades S, N and NR, was represented mainly by corundum and calcium hexaluminate. The alumina lightweight products, which were manufactured using alumina grades S, N and NR, were characterized by similar high properties and correspond the technical requirements for grades KLA-1.1 and KLA-1.3.


2014 ◽  
Vol 21 (6) ◽  
pp. 1319-1326 ◽  
Author(s):  
S. H. Eberhardt ◽  
F. Marone ◽  
M. Stampanoni ◽  
F. N. Büchi ◽  
T. J. Schmidt

Synchrotron-based X-ray tomographic microscopy is investigated for imaging the local distribution and concentration of phosphoric acid in high-temperature polymer electrolyte fuel cells. Phosphoric acid fills the pores of the macro- and microporous fuel cell components. Its concentration in the fuel cell varies over a wide range (40–100 wt% H3PO4). This renders the quantification and concentration determination challenging. The problem is solved by using propagation-based phase contrast imaging and a referencing method. Fuel cell components with known acid concentrations were used to correlate greyscale values and acid concentrations. Thus calibration curves were established for the gas diffusion layer, catalyst layer and membrane in a non-operating fuel cell. The non-destructive imaging methodology was verified by comparing image-based values for acid content and concentration in the gas diffusion layer with those from chemical analysis.


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