Design optimization of axial flow compressor blades with three-dimensional Navier-Stokes solver

2000 ◽  
Vol 14 (9) ◽  
pp. 1005-1012 ◽  
Author(s):  
Sang-Yun Lee ◽  
Kwang-Yong Kim
Author(s):  
Aristide Massardo ◽  
Antonio Satta ◽  
Martino Marini

A new technique is presented for the design optimization of an axial-flow compressor stage. The procedure allows for optimization of the complete radial distribution of the geometry since the variables, chosen to represent the three dimensional geometry of the stage, are coefficients of suitable polynomials. Evaluation of the objective function is obtained with a through-flow type calculation, which has acceptable speed and stability qualities. Some examples are given of the possibility to use the procedure both for redesign and, together with what was presented in Part I, for the complete design of axial-flow compressor stages.


Author(s):  
Dai Kato ◽  
Mai Yamagami ◽  
Naoki Tsuchiya ◽  
Hidekazu Kodama

This paper investigates numerically the effects of shrouded stator seal cavity flows on a high-speed, six-stage, advanced axial-flow compressor performance. Two cases of fully three-dimensional unsteady Reynolds-averaged Navier-Stokes simulations are performed. The first case includes only the main flow path without cavities, while the second case takes into account the effect of cavities by fully meshing and solving the seal cavity flows under each of the stator vanes. Both simulations included rotor blade tip clearances. The latter case showed 1.7 point degradation in efficiency from the first case. Contributors to the overall performance degradation, such as windage heating, mixing loss due to seal leakage flow with the main flow, and additional loss of the rotors and stators due to alteration in velocity triangles, are identified by comparing the two simulation results. Compared to theoretical or semi-empirical leakage and windage models, higher loss production and temperature rise are found especially in mid to rear stages. Unsteady effects for such differences are discussed.


Author(s):  
A. Gill ◽  
T. W. von Backström ◽  
T. M. Harms

This article describes an experimental investigation of the flow structures occurring in an axial flow compressor during second quadrant operation for reversed rotor rotation in the incompressible flow regime. In second quadrant operation, the flow direction is reversed, but the pressure is lower at the compressor inlet than at the outlet. The compressor thus acts as an axial flow turbine. A three stage axial flow compressor, with a mass flow rate of 2.7 kg/s and a pressure ratio of 1.022 was investigated. The design rotor tip Mach number is 0.2. Three operational points within the second quadrant were investigated, at flow coefficients of −0.482, −0.553 and −0.843. A five hole conical probe and a 50 micron diameter inclined hot film anemometer were used in this investigation. Radial traverses downstream of rotor rows and a time-dependent area traverse downstream of the first stage stator were performed. Three-dimensional time-dependent numerical Navier-Stokes solutions using the non-linear harmonic approximation for single blade passages in each blade row for each of the cases are compared with experimental work. The compressor has already been show to be capable of attaining relatively high turbine efficiency (76%) when operating in this mode. Examination of the flow field shows that little to no flow separation occurs on the rotor or stator blades. The wakes of all blades are found to be thin and sharp, and the area between wakes is large and approximately uniform. Numerical results agree relatively well with experimental results.


2015 ◽  
Vol 8 (4) ◽  
pp. 683-691 ◽  
Author(s):  
Ali Madadi ◽  
M.J Kermani ◽  
M. Nili-Ahmadabadi ◽  
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1990 ◽  
Vol 112 (3) ◽  
pp. 405-410 ◽  
Author(s):  
A. Massardo ◽  
A. Satta ◽  
M. Marini

A new technique is presented for the design optimization of an axial-flow compressor stage. The procedure allows for optimization of the complete radial distribution of the geometry, since the variables chosen to represent the three-dimensional geometry of the stage are coefficients of suitable polynomials. Evaluation of the objective function is obtained with a throughflow calculation, which has acceptable speed and stability qualities. Some examples are given of the possibility to use the procedure both for redesign and, together with what was presented in Part I, for the complete design of axial-flow compressor stages.


Author(s):  
Dario Bruna ◽  
Carlo Cravero ◽  
Mark G. Turner

The development of a computational tool (MP-LOS) for the aerodynamic loss modeling and prediction for axial-flow compressor blade sections is presented in this paper. A state-of-the-art quasi 3-D flow solver, MISES, has been used for the flow analysis on existing airfoil geometries in many working conditions. Different values of inlet flow angle, inlet Mach number, AVDR, Reynolds number and solidity have been chosen to investigate a possible working range. The target is a loss prediction formulation that will be introduced into throughflow or axisymmetric Navier-Stokes codes for the performance prediction of multistage axial flow compressors. The loss coefficient has been correlated to the flow parameters that have shown an influence on the profile loss for the blades under study. The proposed correlation, using the described computational approach, can be extended to any profile family with the aid of any code for the parametric design of blade profiles.


Author(s):  
Chan-Sol Ahn ◽  
Kwang-Yong Kim

Design optimization of a transonic compressor rotor (NASA rotor 37) using the response surface method and three-dimensional Navier-Stokes analysis has been carried out in this work. The Baldwin-Lomax turbulence model was used in the flow analysis. Three design variables were selected to optimize the stacking line of the blade. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, adiabatic efficiency was successfully improved. It was found that the optimization process provides reliable design of a turbomachinery blade with reasonable computing time.


1992 ◽  
Vol 114 (3) ◽  
pp. 675-685 ◽  
Author(s):  
A. Goto

The effect of difference in rotor tip clearance on the mean flow fields and unsteadiness and mixing across a stator blade row were investigated using hot-wire anemometry, pressure probes, flow visualization, and the ethylene tracer-gas technique on a single-stage axial flow compressor. The structure of the three-dimensional flow fields was discussed based on results of experiments using the 12-orientation single slanted hotwire technique and spectrum analysis of velocity fluctuation. High-pass filtered measurements of turbulence were also carried out in order to confirm small-scale velocity fluctuation, which is more realistically referred to as turbulence. The span-wise distribution of ethylene gas spreading, estimated by the measured small-scale velocity fluctuation at the rotor exit, agreed quite well with that which was experimentally measured. This fact suggests the significant role of turbulence, generated within the rotor, in the mixing process across the downstream stator. The value of the maximum mixing coefficient in the tip region was found to increase linearly as the tip clearance became enlarged, starting from the value at midspan.


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