Aeroelastic aspects of Axial Compressor Stage with Self-Recirculating Casing Treatment

For successful implementation of casing treatment designs in axial compressors, apart from the stall margin improvement benefits, aeroelasticity also plays a major role. This manuscript addresses the not often discussed aeroelastic aspects of a new discrete type of passive Self-Recirculating Casing Treatment (RCT) designed for a transonic axial compressor stage. Experiments are carefully designed for synchronized measurement of the unsteady fluidic disturbances and vibrations during rotating stall for compressor with baseline solid casing and Self-RCT. The modal characteristics of the axial compressor rotor-disk assembly are studied experimentally and numerically. Experimentally it is observed that the rotating stall cells excite the blades in their fundamental mode in a compressor with baseline solid casing at the stall flow condition. In contrast, there is no excitation of the blades in the compressor with self-recirculating casing treatment at the same solid casing stall flow condition. Also, the self-recirculating casing treatment compared to the solid casing can significantly reduce the overall vibration levels of the blades that are excited at the stall flow condition. The casing treatment is able to alter the flow field near the tip region of the rotor blade, and hence influencing the forcing function of the rotating cantilever blades to have the aeroelastic benefit.

Numerical Analysis of Flow Characteristics of the Low-Speed Centrifugal Compressor Stage Comprising Wedge Diffuser

Wedge type diffusers are used generally in the highly loaded stages of smaller jet engines as it is compact in size. Low speed centrifugal compressor (LSCC) is selected for this present study as experimental details are available. A centrifugal compressor stage comprising wedge type diffuser is used in this numerical investigation in which studies are carried out at design mass flow rate (30kg/s) and off-design mass flow rates (23.64kg/s and 36.36kg/s) at constant rotational speed of 1920 rpm. Single passage approach is chosen to model the computational domain which is meshed with unstructured grid. Turbulence model chosen is kω-SST. The investigation revealed the jet-wake structure along the pressure side and suction side of the impeller and its subsequently mixing at impeller exit vaneless diffuser region. Diffusion process in the LSCC is observed to be effective as the outlet values of absolute velocity are lesser compared to its inlet values. Highest static pressure rise is observed for design mass flow rate and followed by below and above off-design mass flow rates.

Effect of Airfoil Vortex Generator on the Performance and Stability of a Transonic Axial Compressor

In the present research work, effect of airfoil vortex generator on performance and stability of transonic compressor stage is investigated through CFD simulations. In turbomachines vortex generators are used to energize boundary and generated vortex is made to interact with tip leakage flow and secondary flow vortices formed in rotor and stator blade passage. In the present numerical investigation symmetrical airfoil vortex generator is placed on rotor casing surface close to leading edge, anticipating that vortex generated will be able to disturb tip leakage flow and its interaction with rotor passage core flow. Six different vortex generator configuration are investigated by varying distance between vortex generator trailing edge and rotor leading edge. Particular vortex generator configuration shows maximum improvement of stall margin and operating range by 5.5% and 76.75% respectively. Presence of vortex generator alters flow blockage by modifying flow field in rotor tip region and hence contributes to enhancement of stall margin. As a negative effect, interaction of vortex generator vortices and casing causes surface friction and high entropy generation. As a result compressor stage pressure ratio and efficiency decreases.

Effect of Rotor Tip Casing Treatment on the Performance and Stability of a Transonic Axial Compressor

In a transonic compressor rotor, tip leakage flow interacts with passage shock, casing boundary layer and secondary flow. This leads to increase in total pressure loss and reduction of compressor stability margin. Casing treatment is one of the passive endwall geometry modification technique to control tip leakage flow interaction. In the present investigation effect of rotor tip casing treatment is investigated on performance and stability of a NASA 37 transonic compressor stage. Existing literature reveals, that endwall casing treatment slots i.e., porous casing treatment, axial slots axially skewed slots, circumferential grooves, recirculating casing treatment etc. are able to improve compressor stability margin with penalty on stage efficiency. Turbomachinery engineers and scientists are still focusing their research work to identify an endwall casing treatment configuration with improves both compressor stall margin as well as stage efficiency. Hence in the current work, as an innovative idea, effect of casing treatment slot along rotor tip mean camber line is investigated on NASA 37 compressor stage. Casing treatment slot with rectangular cross-section was created along the rotor tip mean camber line. Four different casing treatment configurations were created by changing number of slots on rotor casing surface. In all four configurations casing treatment slot width and height remains same. Flow simulation of NASA 37 compressor stage was performed with all these four casing treatment configurations. A maximum stall margin improvement of 3% was achieved with a particular slot configuration, but without any increase in compressor stage efficiency.

Numerical Investigation of Transient Flow Characteristics in a Centrifugal Compressor Stage with Variable Inlet Guide Vanes at Low Mass Flow Rates

This study numerically investigates the beneficial effects of positive pre-swirl on the aerodynamic performance and internal flow field in a centrifugal compressor stage with variable inlet guide vanes (VIGVs) at low mass flow rates. Four positions of VIGV are considered, including 0°, 30°, 45°, and 60° angle. The latter three positions of VIGV induce positive pre-swirl. Numerical results show that as positive pre-swirl increases, the aerodynamic performance curve of the stage moves in the low mass flow rate direction. In the three cases of positive pre-swirl, there was an improvement of approximately 9.95% of stall/surge margin greater than in conditions with no pre-swirl. The regulation of IGV can effectively improve the unstable flow of the compressor stage at low mass flow rates. A low frequency that has a great influence on the internal flow of the compressor stage is found, and the unstable flow caused by low frequency is analyzed by the combination of streamline distribution, spectrum analysis, vector, entropy increase, and modal decomposition method. Meanwhile, the modal decomposition method and flow field reconstruction techniques are used to investigate the coherent flow structures caused by low frequency under different guide vane openings.

Experimental and Numerical Analysis of a Compressor Stage under Flow Distortion

On many occasions, fan or compressor stages have to face azimuthal flow distortion at inlet, which affects their performance and stability. These flow distortions can be caused by external events or by some particular geometrical features. The aim of this work is to propose a joined numerical and experimental analysis of the flow behavior in a single axial compressor stage under flow distortion. The distortions are generated by different grids that are placed upstream to the rotor. Experimentally, the flow analysis is based on the measurements obtained by a series of unsteady pressure sensors flush-mounted at the casing of the machine rotor. URANS computations are conducted using the elsA software. The flow distortion is simulated by a drop of stagnation pressure ratio at the inlet boundary condition. The study is focusing first on the ability of a pressure drop, imposed as an inlet boundary condition in CFD, to reproduce accurately the effect of a flow distortion. The analysis is conducted using singular value decomposition (SVD) and dynamic mode decomposition (DMD). A special attention is then paid, on the experimental level, to the arising of rotating stall, from the onset of the instability up to completely developed stall cells.

Aerodynamic simulation of a high-pressure compressor stage using the lattice Boltzmann method

Purpose The present paper aims at evaluating the lattice Boltzmann method (LBM) on a high-subsonic high-pressure compressor stage at nominal regime. Design/methodology/approach The studied configuration corresponds to the H25 compressor operated in a closed-loop test rig at the von Karman Institute. Several operating points are simulated with LBM for two grids of successive refinements. A detailed analysis is performed on the time-averaged flow predicted by LBM, using a comparison with experimental and existing RANS data. Findings The finest grid is found to correctly predict the mean flow across the machine, as well as the influence of the rotor tip gap size. Going beyond time-averaged data, some flow analysis is performed to show the relevance of such a high-fidelity method applied to a compressor configuration. In particular, vortical structures and their evolution with the operating points are clearly highlighted. Spectral analyses finally hint at a proper prediction of tonal and broadband contents by LBM. Originality/value The application of LBM to high-speed turbomachinery flows is very recent. This paper validates one of the first LBM simulations of a high-subsonic high-pressure compressor stage.

Effects of geometric and operational uncertainties on aerodynamic performance of centrifugal compressor stage

No real centrifugal compressor can exactly conform to its design geometry and expected operating conditions due to the uncertainties existing in the manufacturing and operational processes. Such uncertainties have been increasingly recognised to be detrimental to compressor performance. However, quite few studies have focused on the combined effects of geometric and operational uncertainties on compressor performance, and the underlying flow mechanism even remains unclear. In this context, we here present an uncertainty analysis of a centrifugal compressor stage, with both geometric and operational uncertainties taken into account. With the combination of CFD simulation and nonintrusive sparse grid based stochastic collocation methods, the combined and individual effects of total inlet temperature, total inlet pressure, outlet mass flow, impeller tip clearance and hub fillet radius on the stage/impeller performance are quantified and analysed. Particular attention is paid to elucidating the compressor performance variations through flow field and energy decomposition analyses. Results show that the considered uncertainties exert more influence on the compressor stage performance rather than on the impeller performance. Amongst the examined uncertainties, the impeller tip clearance contributes the most to the stage performance. The underlying mechanism lies in that the wake of impeller tip clearance produces distorted flow downstream towards the diffuser, which causes complicated vortex structures and less conversion of kinetic energy to pressure rise in the diffuser passage. The present study lays a theoretical foundation for the further uncertainty quantification and robust design of centrifugal compressors against various sources of uncertainties.

Numerical Study of the Improvement in Stability and Performance by Use of a Partial Vaned Diffuser for a Centrifugal Compressor Stage

The influence of different diffuser configurations on the flow stability and aerodynamic performance of a centrifugal compressor stage with a mass flow coefficient of 0.196 is numerically investigated. Research results show that the performance of a traditional full-height vaned diffuser (TVD) deteriorates rapidly, and a shroud-side partial vaned diffuser (SVD) displays better adaptability in off-design conditions. SVD can suppress the development of vortices generating at the diffuser leading-edge. Therefore, it can reduce the flow loss inside the stage and improve the flow stability of the stage at low mass flow rates. The unsteady analysis for TVD and SVD shows that the stall cell propagates at about 35.7% of impeller rotational speed in the semi-vaneless space and diffuser passages. Furthermore, the internal flow in TVD and SVD is studied by employing the proper orthogonal decomposition (POD) and dynamic mode decomposition (DMD) methods. The flow loss and instability mechanism in the stage are consequently revealed more comprehensively.