Comparison of the geometric accuracy of holes made in CFRP/Ti laminate by drilling and helical milling

2021 ◽  
Vol 112 (11-12) ◽  
pp. 3343-3350
Author(s):  
Ben Wang ◽  
Hua Zhao ◽  
Fan Zhang ◽  
Minghai Wang ◽  
Yaohui Zheng
2020 ◽  
Vol 111 (1-2) ◽  
pp. 565-587
Author(s):  
Hui Zhu ◽  
Hengan Ou ◽  
Atanas Popov

Abstract Incremental sheet forming (ISF) is a promising flexible manufacturing process, which has been tested in sheet forming of various metallic materials. Although ISF-based forming of thermoplastics is relatively new, it has drawn considerable interests and significant progress has been made in recent years. This paper presents a review of concurrent research on the emerging trend of thermoplastic-focused ISF processes. Attention is given to the processing conditions including process setup, process parameters and forming forces. The deformation mechanism and failure behaviour during ISF of thermoplastics are evaluated, which leads to detailed discussions on the formability, effect of different process parameters and the forming quality such as geometric accuracy, surface finish and other consideration factors in ISF of thermoplastics. A comparison of important similarities and differences between ISF of thermoplastic and metallic materials is made. Finally, a brief discussion is provided on the technical challenges and research directions for ISF of thermoplastic materials in the future.


BioResources ◽  
2019 ◽  
Vol 15 (1) ◽  
pp. 117-129
Author(s):  
Maciej Sydor ◽  
Tomasz Rogoziński ◽  
Kinga Stuper-Szablewska ◽  
Karol Starczewski

Dimensional accuracy of machining translates into susceptibility to defects in assembly of furniture elements. In the initial drilling phase, the tip of the drill may slip due to the properties of the workpiece, which may result in inaccurate machining. Taking this into account, it was decided to investigate this phenomenon for drilling in the side of the plywood board. Samples for testing were made of 18 mm thick, 13 layer birch-alder plywood, covered with melamine film, glued with phenol-formaldehyde glue. With the use of an industrial dowel drilling machine, 30 holes in each of three examined layer were made. All holes were made parallel to the layers – on the side of the plywood board, and their axes were located in three adjacent layers: the birch veneer layer, the adhesive layer, and the alder veneer layer. Two types of geometric accuracy of holes were analyzed: the distance between the real center of the hole and the nominal position and also the inclination of the hole axis from the nominal axis. The holes made in the adhesive layer showed approximately twice larger deviations compared with the holes made in two adjacent layers of veneer. There was no significant relationship between the deviations of the angle of holes axis and the inaccuracies in the position of their centers. Main conclusion: When drilling in the side surface of the plywood board, less accurate holes are obtained if the hole axis is located in the adhesive layer, and there is more accuracy if the hole axis is located in the veneer layer.


2021 ◽  
Vol 2052 (1) ◽  
pp. 012050
Author(s):  
A V Valter ◽  
V V Aksenov ◽  
V Yu Beglyakov ◽  
P A Chazov ◽  
A B Efremenkov

Abstract Results of the study of actual accuracy of the stabilizing section shell of the prototype subterrene are presented. The problem of experimental verification of the assumptions made in modeling is formulated. The research described in the article was carried out on the basis of experimental data obtained by coordinate control of the shell of the prototype subterrene. Data analysis was carried out by mathematical modeling of the surface of the shell of the stabilizing section as a whole and the surfaces of each individual sector. The obtained mathematical models are based on the approximation of sets of points obtained in the process of coordinate control by cylindrical surfaces. The article shows that at least a significant part of the deviations of the geometric shape of the section shell (from 30.3 to 52.3%) is explained by errors in the location of the sectors and errors in their radii. On the basis of the performed modeling, absolute values of the corresponding errors and actual values of the dimensions and deviations were determined. Studies confirmed the possibility of ensuring the specified accuracy of the shell surface when implementing the assembly technology used in a pilot production. At the same time, the proximity of actual deviations to maximum permissible values can lead to problems in ensuring the stable quality of subterrene case products in mass production. Correlation analysis of coordinate control data and statistical analysis of the series of residuals of developed models were carried out. Correlation analysis confirmed the dependence of deviations of experimental points on their cylindrical coordinates, which confirms the significance of the error in the location of the sectors in deviations from the geometric accuracy of the shell.


1966 ◽  
Vol 24 ◽  
pp. 118-119
Author(s):  
Th. Schmidt-Kaler

I should like to give you a very condensed progress report on some spectrophotometric measurements of objective-prism spectra made in collaboration with H. Leicher at Bonn. The procedure used is almost completely automatic. The measurements are made with the help of a semi-automatic fully digitized registering microphotometer constructed by Hög-Hamburg. The reductions are carried out with the aid of a number of interconnected programmes written for the computer IBM 7090, beginning with the output of the photometer in the form of punched cards and ending with the printing-out of the final two-dimensional classifications.


Author(s):  
J. Temple Black ◽  
William G. Boldosser

Ultramicrotomy produces plastic deformation in the surfaces of microtomed TEM specimens which can not generally be observed unless special preparations are made. In this study, a typical biological composite of tissue (infundibular thoracic attachment) infiltrated in the normal manner with an embedding epoxy resin (Epon 812 in a 60/40 mixture) was microtomed with glass and diamond knives, both with 45 degree body angle. Sectioning was done in Portor Blum Mt-2 and Mt-1 microtomes. Sections were collected on formvar coated grids so that both the top side and the bottom side of the sections could be examined. Sections were then placed in a vacuum evaporator and self-shadowed with carbon. Some were chromium shadowed at a 30 degree angle. The sections were then examined in a Phillips 300 TEM at 60kv.Carbon coating (C) or carbon coating with chrom shadowing (C-Ch) makes in effect, single stage replicas of the surfaces of the sections and thus allows the damage in the surfaces to be observable in the TEM. Figure 1 (see key to figures) shows the bottom side of a diamond knife section, carbon self-shadowed and chrom shadowed perpendicular to the cutting direction. Very fine knife marks and surface damage can be observed.


Author(s):  
M. Ashraf ◽  
F. Thompson ◽  
S. Miki ◽  
P. Srivastava

Iron is believed to play an important role in the pathogenesis of ischemic injury. However, the sources of intracellular iron in myocytes are not yet defined. In this study we have attempted to localize iron at various cellular sites of the cardiac tissue with the ferrocyanide technique.Rat hearts were excised under ether anesthesia. They were fixed with coronary perfusion with 3% buffered glutaraldehyde made in 0.1 M cacodylate buffer pH 7.3. Sections, 60 μm in thickness, were cut on a vibratome and were incubated in the medium containing 500 mg of potassium ferrocyanide in 49.5 ml H2O and 0.5 ml concentrated HC1 for 30 minutes at room temperature. Following rinses in the buffer, tissues were dehydrated in ethanol and embedded in Spurr medium.The examination of thin sections revealed intense staining or reaction product in peroxisomes (Fig. 1).


Author(s):  
J.M. Titchmarsh

The advances in recent years in the microanalytical capabilities of conventional TEM's fitted with probe forming lenses allow much more detailed investigations to be made of the microstructures of complex alloys, such as ferritic steels, than have been possible previously. In particular, the identification of individual precipitate particles with dimensions of a few tens of nanometers in alloys containing high densities of several chemically and crystallographically different precipitate types is feasible. The aim of the investigation described in this paper was to establish a method which allowed individual particle identification to be made in a few seconds so that large numbers of particles could be examined in a few hours.A Philips EM400 microscope, fitted with the scanning transmission (STEM) objective lens pole-pieces and an EDAX energy dispersive X-ray analyser, was used at 120 kV with a thermal W hairpin filament. The precipitates examined were extracted using a standard C replica technique from specimens of a 2¼Cr-lMo ferritic steel in a quenched and tempered condition.


Author(s):  
T. R. Dinger

Zirconia (ZrO2) is often added to ceramic compacts to increase their toughness. The mechanisms by which this toughness increase occurs are generally accepted to be those of transformation toughening and microcracking. The mechanism of transformation toughening is based on the presence of metastable tetragonal ZrO2 which transforms to the monoclinic allotrope when stressed by a propagating crack. The decrease in volume which accompanies this transformation effectively relieves the applied stress at the crack tip and toughens the material; microcrack toughening arises from the deflection of a propagating crack around sharply angular inclusions.These mechanisms, however, do not explain the toughness increases associated with the class of composites investigated here. Analytical electron microscopy (AEM) has been used to determine whether solid solution effects could be the cause of this increased toughness. Specimens of a mullite (3Al2O3·2SiO2) + 15 vol. % ZrO2 were prepared by the usual technique of mechanical thinning followed by ion beam milling. All observations were made in a Philips EM400 TEM/STEM microscope fitted with EDXS and EELS spectrometers.


Author(s):  
F. Monchoux ◽  
A. Rocher ◽  
J.L. Martin

Interphase sliding is an important phenomenon of high temperature plasticity. In order to study the microstructural changes associated with it, as well as its influence on the strain rate dependence on stress and temperature, plane boundaries were obtained by welding together two polycrystals of Cu-Zn alloys having the face centered cubic and body centered cubic structures respectively following the procedure described in (1). These specimens were then deformed in shear along the interface on a creep machine (2) at the same temperature as that of the diffusion treatment so as to avoid any precipitation. The present paper reports observations by conventional and high voltage electron microscopy of the microstructure of both phases, in the vicinity of the phase boundary, after different creep tests corresponding to various deformation conditions.Foils were cut by spark machining out of the bulk samples, 0.2 mm thick. They were then electropolished down to 0.1 mm, after which a hole with thin edges was made in an area including the boundary


Author(s):  
Imre Pozsgai ◽  
Klara Erdöhalmi-Torok

The paintings by the great Hungarian master Mihaly Munkacsy (1844-1900) made in an 8-9 years period of his activity are deteriorating. The most conspicuous sign of the deterioration is an intensive darkening. We have made an attempt by electron beam microanalysis to clarify the causes of the darkening. The importance of a study like this is increased by the fact that a similar darkening can be observed on the paintings by Munkacsy’s contemporaries e.g Courbet and Makart. A thick brown mass the so called bitumen used by Munkacsy for grounding and also as a paint is believed by the art historians to cause the darkening.For this study, paint specimens were taken from the following paintings: “Studio”, “Farewell” and the “Portrait of the Master’s Wife”, all of them are the property of the Hungarian National Gallery. The paint samples were embedded in a polyester resin “Poly-Pol PS-230” and after grinding and polishing their cross section was used for x-ray mapping.


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