scholarly journals Determination of thermal material properties for the numerical simulation of cutting processes

2021 ◽  
Author(s):  
Michael Storchak ◽  
Thomas Stehle ◽  
Hans-Christian Möhring
Keyword(s):  
Numerical Simulation ◽  
Material Properties ◽  
Cutting Processes

scholarly journals Determination of Thermal Material Properties for the Numerical Simulation of Cutting Processes

2021 ◽  
Author(s):  
Michael Storchak ◽  
Thomas Stehle ◽  
Hans-Christian Möhring
Keyword(s):  
Numerical Simulation ◽  
Thermal Properties ◽  
Tangential Stress ◽  
Cutting Temperature ◽  
Considerable Effect ◽  
Analytical Models ◽  
Aisi 1045 ◽  
Cutting Processes ◽  
Cutting Model

Abstract Thermal properties of work materials, which depend significantly on the change in cutting temperature, have a considerable effect on thermal machining characteristics. Therefore, the thermal properties used for the numerical simulation of the cutting process should be determined depending on the cutting temperature. To determine the thermal properties of the work materials, a methodology and a software-implemented algorithm were developed for their calculation. This methodology is based on analytical models for the determination of tangential stress in the primary cutting zone. Based on this stress and experimentally or analytically determined cutting temperatures, thermal properties of the work material were calculated, namely the coefficient of the heat capacity as well as the coefficient of thermal conductivity. Three variants were provided for determining the tangential stress: based on the normal stress calculated using the Johnson-Cook constitutive equation, based on the experimentally determined cutting and thrust forces as well as by directly calculating the tangential stress. The thermal properties were determined using the example of three different materials: AISI 1045 and AISI 4140 steel as well as Ti10V2Fe3Al titanium alloy (Ti-1023). With the developed FE cutting model, the deviation between experimental and simulated temperature values ranged from approx. 7.5–14.4%.

Determination of Charge Coefficient of Piezoelectric Films Using a Combined Finite Element Model and Dynamic Loading Technique

2020 ◽  
Vol 835 ◽  
pp. 229-242
Author(s):  
Oboso P. Bernard ◽  
Nagih M. Shaalan ◽  
Mohab Hossam ◽  
Mohsen A. Hassan
Keyword(s):  
Finite Element ◽  
Dynamic Loading ◽  
Material Properties ◽  
Accurate Determination ◽  
Substrate Material ◽  
Experimental Results ◽  
Piezoelectric Composite ◽  
Piezoelectric Film ◽  
Piezoelectric Charge

Accurate determination of piezoelectric properties such as piezoelectric charge coefficients (d33) is an essential step in the design process of sensors and actuators using piezoelectric effect. In this study, a cost-effective and accurate method based on dynamic loading technique was proposed to determine the piezoelectric charge coefficient d33. Finite element analysis (FEA) model was developed in order to estimate d33 and validate the obtained values with experimental results. The experiment was conducted on a piezoelectric disc with a known d33 value. The effect of measuring boundary conditions, substrate material properties and specimen geometry on measured d33 value were conducted. The experimental results reveal that the determined d33 coefficient by this technique is accurate as it falls within the manufactures tolerance specifications of PZT-5A piezoelectric film d33. Further, obtained simulation results on fibre reinforced and particle reinforced piezoelectric composite were found to be similar to those that have been obtained using more advanced techniques. FE-results showed that the measured d33 coefficients depend on measuring boundary condition, piezoelectric film thickness, and substrate material properties. This method was proved to be suitable for determination of d33 coefficient effectively for piezoelectric samples of any arbitrary geometry without compromising on the accuracy of measured d33.

scholarly journals Optimal design of the solar tracking system of parabolic trough concentrating collectors

2020 ◽  
Vol 15 (4) ◽  
pp. 613-619
Author(s):  
Li Kong ◽  
Yunpeng Zhang ◽  
Zhijian Lin ◽  
Zhongzhu Qiu ◽  
Chunying Li ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Solar Radiation ◽  
Tracking System ◽  
Low Cost ◽  
Parabolic Trough ◽  
The North ◽  
Tracking Mode ◽  
Solar Tracking ◽  
East West

Abstract The present work aimed to select the optimum solar tracking mode for parabolic trough concentrating collectors using numerical simulation. The current work involved: (1) the calculation of daily solar radiation on the Earth’s surface, (2) the comparison of annual direct solar radiation received under different tracking modes and (3) the determination of optimum tilt angle for the north-south tilt tracking mode. It was found that the order of solar radiation received in Shanghai under the available tracking modes was: dual-axis tracking > north-south Earth’s axis tracking > north-south tilt tracking (β = 15°) > north-south tilt tracking (β = 45) > north-south horizontal tracking > east-west horizontal tracking. Single-axis solar tracking modes feature simple structures and low cost. This study also found that the solar radiation received under the north-south tilt tracking mode was higher than that of the north-south Earth’s axis tracking mode in 7 out of 12 months. Therefore, the north-south tilt tracking mode was studied separately to determine the corresponding optimum tilt angles in Haikou, Lhasa, Shanghai, Beijing and Hohhot, respectively, which were shown as follows: 18.81°, 27.29°, 28.67°, 36.21° and 37.97°.

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