scholarly journals 3D-printing on textiles – an investigation on adhesion properties of the produced composite materials

2021 ◽  
Vol 28 (6) ◽  
Author(s):  
Maryna Gorlachova ◽  
Boris Mahltig

AbstractThe actual paper is related to adhesive properties of 3D objects printed on cotton textile fabrics. For practical applications of 3D prints in the textile sector, the adhesion of the printed object on the textile substrate is an important issue. In the current study, two different types of polymers are printed on cotton – polylactide acid (PLA) and polyamide 6.6 (Nylon). Altogether six cotton fabrics differing in structure, weight and thickness are evaluated. Also, the effect of washing and enzymatic desizing is investigated. For printing parameters, best results are gained for elevated process temperatures, intermediate printing speed and low Z-distance between printing head and substrate. Also, a textile treatment by washing and desizing can improve the adhesion of an afterwards applied 3D print. The presented results are quite useful for future developments of 3D printing applications on textile substrates, e.g. to implement new decorative features or protective functions.

Author(s):  
Judah Balli ◽  
Subha Kumpaty ◽  
Vince Anewenter

The purpose of this paper is to understand and research literature on the “continuous liquid interface production (CLIP)” of 3D objects to address the current challenges. This proprietary technology was originally owned by EiPi Systems but is now being developed by Carbon 3D. Unlike conventional rapid prototyping of printing layer-by-layer to print 3D objects, CLIP is achieved with an oxygen-permeable window made of proprietary glass membrane and the ultraviolet image projection plane below it, which allows the continuous liquid interface to produce 3D objects where photo-polymerization is restricted between the window and the polymerizing part. This process eliminates the time requirement in between the layers resulting in the faster production of 3D objects with a resolution less than 100 microns. It is a known factor that the “supports” play a vital role in any liquid based 3D printing techniques and this does not change in CLIP. In addition to the parameters of support structure like shape, size, strength, ease of removability, surface finish after removal of supports etc, CLIP needs to deal with different types of materials. The support structure needs to be designed according to the respective material’s properties. There are two broad categories of the materials available from Carbon 3D, prototyping resins, and engineering resins. While the prototyping resin is used for the cosmetic models and the engineering resins are used for the practical applications. There are 6 types of engineering resins developed for the end user; of these, EPU and CE are more challenging to work with. EPU parts needs more supports and careful handling till the completion of post processing as the material is soft. CE parts are fragile and needs more systematic handling to complete the successful production. Although printing parts of EPU and CE is more time consuming when compared to the normal CLIP process, they are worth for their unmatched industrial applications. None of the existing 3D printing technologies offers this quality. The support structure, orientation and pot life are the influencing parameters for all resins. In this study, it is statistically proven that by optimizing the part orientation with respect to the slicing of each layer and customized supports; parts are built way better than before. The part orientation is optimized by ensuring each layer is supporting the subsequent layer and minimizing the islands. It is noticed that the results are always better by tilting the part 5 to 10 degrees in both X and Y axis in the build setup and this applies for most of the straight geometrical parts. For parts of specific geometry which can create a vacuum while pulling up the part needs to be oriented in a different way or create a re-closable air passage that can prevent the vacuum being created.


2020 ◽  
pp. abstract1-1-abstract1-2
Author(s):  
Denis Sumin ◽  
Karol Myszkowski ◽  
Alexey Voloboy

3D printing for rapid prototyping and production of unique objects is being actively developed. Consumer-grade printers are now commonly available for a range of purposes, while increasingly advanced techniques allow us to fabricate novel shapes, mechanical properties, and appearances. The printers’ capabilities have improved dramatically from printing single-material objects to producing detailed structures with pervoxel material variation. Since the 2010s, it is possible to fabricate full-colour 3D objects with resolutions of hundreds of DPI (voxels’ dimensions are in the order of 10 μm). Such capabilities are most prominent in printers based on the photo-polymer jetting process. Ideally, it should be possible now to produce photorealistic appearances or visually indistinguishable objects copies for, e.g., cultural-heritage applications.However, the resins used as print materials in commercial devices are inherently translucent, i.e., exhibit significant sub-surface scattering. This serves effective colour mixing in full-colour print processes, thus commercial printer drivers offer high-quality colour reproduction. At the same time, the resulting light diffusion leads to over-blurring and potential colour bleeding when printingspatially-varying colour textures. This translucent ‘crosstalk’ between surface points also strongly depends on the internal structure of the volume surrounding each surface point.Previously existing scattering-aware methods used simplified models for light diffusion and accepted the visual blur as an immutable property of the print medium.In this talk, we present the series of works conducted by a consortium of several institutes (Max-Planck Institute for Informatics, Germany; Charles University in Prague, Czech Republic; Institute of Science and Technology, Austria; University Col-lege London, United Kingdom; Universita della Svizzera Italiana, Switzerland; The Keldysh Institute of Applied Mathematics RAS, Russia). Our work counteracts heterogeneous scattering to obtain the impression of a crisp albedo texture on top of the 3D print, by optimizing for a fully volumetric material distribution that preserves the target appearance.We build our iterative method on top of a general Monte-Carlo simulation of heterogeneous scattering. We find out that a certain arrangement of materials expands the gamut of achievable appearances and makes it possible to produce sharp textures. This knowledge built-in into the volume-update step enables convergence justafter 10–15 iterations. We verify these findings using an established stochastic gradient-descent optimization for small canonical objects where it is feasible computationally.Expansion of our method to fabrication of arbitrary 3D objects with the translucent resins opens a set of problems of achievable colour combinations on the two sides of thin shapes, in the extreme convex and concave shapes. Physically correct lighting simulation enables exploration of these extreme cases where no ideal solution is possible. It turns out that a re-formulation of established gamut-mapping methods is needed for the medium with the inherent cross-talk properties such as the scattering resins of the modern full-colour 3D printers.Elaborating further ideas from we also propose a fast forward predictor of the object's surface appearance based on a neural network to replace the Monte-Carlo simulation in order to speed up the preparation of the model by 300 times. The achieved acceleration allows to reduce simulation time to minutes for a single, GPU-equipped workstation.Thismakesthe print preparation timings practical.


2018 ◽  
Vol 24 (1) ◽  
pp. 37-45 ◽  
Author(s):  
Minhua Yang ◽  
Xin-guang Lv ◽  
Xiao-jie Liu ◽  
Jia-qing Zhang

Purpose This paper aims to present a method of color three-dimensional (3D) printing based on color adherence. Design/methodology/approach First, experiments of the color effects of 3D printings using different carriers and different printing methods were performed. Second, the color of a specific point could be calculated through a theory of dimension-reducing, and the color distribution of 3D model was transformed from 3D to 1D color line corresponding with 3D print sequence. At last, the color lines, which were printed on a PE film by silk-screen printing, was carried by a filament and then printed through a fused deposition modeling 3D printer. Findings The printing ink and PE film are suitable as the pigment and carrier under this investigation, respectively. Based on an idea of reducing dimension, the method of 3D color printing through adhering color to a filament is realized. The color saturation of the sample was relatively high through the method. Research limitations/implications It is hard to avoid that there may be some residual color in the nozzle through this method, and the purity of following color will be affected. As a result, continuous improvements should be made to perfect the method. Practical implications An approach of 3D color printing is described in detail, and what kind of model is more applicable is discussed particularly. Originality/value This approach is implemented to print color 3D objects with just one nozzle by means of color adherence. That is, printing the 3D objects using the filament is carried out with 1D color line, which is printed by a traditional printing method.


Author(s):  
Xiangfan Chen ◽  
Wenzhong Liu ◽  
Biqin Dong ◽  
Henry Oliver T. Ware ◽  
Hao F. Zhang ◽  
...  

The emerging 3D printing technology has the potential to transform manufacturing customized optical elements, which currently heavily relies on the time-consuming and costly polishing and grinding processes. However, the inherent speed-accuracy trade-off seriously constraints the practical applications of 3D printing technology in optical realm. In addressing this issue, here, we report a new method featuring a significantly faster fabrication speed, at 24.54 mm3/h, without compromising the fabrication accuracy or surface finish required to 3D-print customized optical components. We demonstrated a high-speed 3D printing process with deep subwavelength (sub-10 nm) surface roughness by employing the projection micro-stereolithography process and the synergistic effects from the grayscale photopolymerization and the meniscus equilibrium post-curing methods. Fabricating a customized aspheric lens with 5 mm in height and 3 mm in diameter could be accomplished in less than four hours. The 3D-printed singlet aspheric lens demonstrated a maximal imaging resolution of 2.19 μm with low field distortion less than 0.13% across a 2-mm field of view. This work demonstrates the potential of 3D printing for rapid manufacturing of optical components.


2020 ◽  
Author(s):  
Guangda Zhu ◽  
Yi Hou ◽  
Jian Xu ◽  
Ning Zhao

Abstract 3D printing has become a disruptive technology and shown great potential for various practical applications. Specially, digital light processing (DLP) demonstrates advantages in high resolution and high efficiency. However, extensive production of infusible and insoluble thermosets in DLP printing causes serious resource waste and environmental problems after disposal. Herein, we report a reprintable linear polymer for circular DLP printing. Taking advantage of the dissolution of linear polymer in its monomer, printed objects can be recycled into liquid resin and reprinted via the same DLP. Polymerization kinetics and printing resolution of recycled resins, and mechanical properties of reprinted polymers retain identical as the original. Thermoplastic nature endows 3D objects with welding and reshaping property. Fully recyclable composites have also been successfully fabricated and sustainable usage of high-value fillers comes true. This strategy helps to address environmental issues arising from unprocessable thermosets and contributes to developing a circular materials economy.


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2518
Author(s):  
Nunzio Cennamo ◽  
Lorena Saitta ◽  
Claudio Tosto ◽  
Francesco Arcadio ◽  
Luigi Zeni ◽  
...  

In this work, a novel approach to realize a plasmonic sensor is presented. The proposed optical sensor device is designed, manufactured, and experimentally tested. Two photo-curable resins are used to 3D print a surface plasmon resonance (SPR) sensor. Both numerical and experimental analyses are presented in the paper. The numerical and experimental results confirm that the 3D printed SPR sensor presents performances, in term of figure of merit (FOM), very similar to other SPR sensors made using plastic optical fibers (POFs). For the 3D printed sensor, the measured FOM is 13.6 versus 13.4 for the SPR-POF configuration. The cost analysis shows that the 3D printed SPR sensor can be manufactured at low cost (∼15 €) that is competitive with traditional sensors. The approach presented here allows to realize an innovative SPR sensor showing low-cost, 3D-printing manufacturing free design and the feasibility to be integrated with other optical devices on the same plastic planar support, thus opening undisclosed future for the optical sensor systems.


2020 ◽  
Vol 62 (7) ◽  
pp. 727-732
Author(s):  
L. Zárybnická ◽  
D. Machová ◽  
K. Dvořák

Abstract This paper presents the effect of additives on the quality of a product created by 3D print. The product is created by the most widely used 3D printing method - Fused Deposition Modeling (FDM). Polylactic acid (PLA) filaments are tested without and with the addition of carbon fibers or copper. The specimens are characterized by different methods, such as mechanical testing, measuring roughness by digital microscope with a large depth of field and thermal analysis. In fact, FDM is a problematic process with numerous criterions that affect printing quality. Printing parameters such as print temperature, pad temperature, print speed for 3D printing, printing orientation etc. have an important impact on the performance and quality of FDM components. Due to the correct parameters, the product of the required quality with a longer service life is obtained. The results of testing show that the quantity and choice of the right ingredient has a major impact on the mechanical properties and overall quality of the investigated product.


Author(s):  
T Spahiu ◽  
M Al-Arabiyat ◽  
Y Martens ◽  
A Ehrmann ◽  
E Piperi ◽  
...  
Keyword(s):  

Symmetry ◽  
2022 ◽  
Vol 14 (1) ◽  
pp. 162
Author(s):  
Silvana Mattei ◽  
Luca Cozzarini ◽  
Chiara Bedon

Anti-shatter safety films (ASFs) are often used for structural glass applications. The goal is to improve the response of monolithic elements and prevent fragments from shattering. Thus, the main reason behind their use is the possibility to upgrade safety levels against the brittle failure of glass and minimize the number of possible injuries. However, the impact response of glass elements bonded with Polyethylene terephthalate (PET)-films and pressure sensitive adhesives (PSAs) still represents a research topic of open discussion. Major challenges derive from material characterization and asymmetrical variability under design loads and ageing. In particular, the measurement of interface mechanical characteristics for the adhesive layer in contact with glass is a primary parameter for the ASF choice optimization. For this reason, the present paper presents an experimental campaign aimed at calibrating some basic mechanical parameters that provide the characterization of constitutive models, such as tensile properties (yielding stress and Young modulus) for PET-film and adhesive properties for PSA (energy fracture and peel force). In doing so, both tensile tests for PET-films and peeling specimens are taken into account for a commercially available ASF, given that the peeling test protocol is one of most common methods for the definition of adhesion properties. Moreover, an extensive calibration of the Finite Element (FE) model is performed in order to conduct a parametric numerical analysis of ASF bonded glass solutions. Furthermore, a Kinloch approach typically used to determine the fracture energy of a given tape by considering a variable peel angle, is also adopted to compare the outcomes of calibration analyses and FE investigations on the tested specimens. Finally, a study of the effect of multiple aspects is also presented. The results of the experimental program and the following considerations confirm the rate dependence and ageing dependence in peel tests.


2021 ◽  
Vol 28 (121) ◽  
pp. 2-15
Author(s):  
Oğuzhan Uslu ◽  
Yakup Aykut

Thermoplastic polymer have been used in 3D printing technologies since the objects produced via 3D methods by using thermoplastic materials can be recycled and reformed easly. In order to use a thermoplastic material in the 3D technologies, the thermplastic polymers are spun into fiber structures and then 3D objects are produced from these fibers. In this regard, low density polyethylene (LDPE) and high density polyethylene (HDPE) were melt spun into fiber with various construction including neat, blend and bicomponent forms. Chemical, microstructural, thermal and mechanical properties of the produced fibers were investigated. 3D printable properties of the prepared fibers were observed by using them in the 3D printer. It was observed that bicomponent LDPE/HDPE fibers were the most suitable fiber to produced 3D sample in the lab scale 3D printer. 3D honeycomb structure was produced from this fiber and its compression strength property was investigated by comparing the same size of the PLA honeycomb structure. Compression strength test result of the honeycomb sample produced from LDPE/HDPE bicomponent fiber was close to compression strength test result of the PLA honeycomb sample. The results revelaled that LDPE/HDPE bicomponent fibers could be an alternative to PLA fiber in 3D printing technologies.


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