Adhesive strength and residual stresses accompanying electric contact sintering of powder coatings

2010 ◽  
Vol 42 (4) ◽  
pp. 413-417
Author(s):  
L. A. Lopata
2017 ◽  
Vol 906 ◽  
pp. 80-87 ◽  
Author(s):  
G. Barsukov ◽  
V.V. Barabash ◽  
A.Yu. Rodichev ◽  
O. Kozhus

In the article the equipment, method and the results of researches of strength of gas-flame coatings cohesion with the base are presented. The dependence of adhesive strength on spraying modes of powder material by oxyhydrogen flame is established and described. Recommendations on choosing the gas-flame spraying modes are developed.


Author(s):  
Андрей Иванович Фомин ◽  
Николай Александрович Панькин

Методами рентгенографии и электронной микроскопии исследован поверхностный слой чугуна ВЧ50-2 после его обработки электроконтактной приваркой. В качестве присадочного материала использовалась лента из стали 50ХФА. Применялись технологии обработки с созданием промежуточного слоя из никелевого порошка ПГН-12Н-01 и без него. Получены результаты о фазовом составе, субструктуре и остаточных напряжениях. Исследуемая система состоит из фаз a - Fe и у - Fe . Параметры субструктуры (микродеформации и измельчение блоков) имеют одинаковые значения для различных режимов электроконтактной приварки. Остаточные напряжения носят растягивающий характер и уменьшаются при создании промежуточного слоя из никелевого порошкового материала. Основной механизм их образования - термические воздействия на материал, обрабатываемый электроконтактной приваркой. Установлено, что после электроконтактной приварки ленты могут образовываться трещины, их ориентация преимущественно параллельно обрабатываемой поверхности обусловлена наличием большого градиента температур. The surface layer of DI50-2 cast iron after its processing by electric contact welding has been investigated by methods of X-ray diffraction and electron microscopy. A 50HVA steel strip was used as a filler material. Processing technologies were used with the creation of an intermediate layer of nickel powder PC-12N-01 and without it. Results on phase composition, substructure and residual stresses are obtained. The system under study consists of a-Fe and у-Fe phases. Substructure parameters (microstrain and block refinement) have the same values for different modes of electrical contact welding. Residual stresses are of a tensile nature and decrease when an intermediate layer of nickel powder material is created. The main mechanism of their formation is thermal effects on the material processed by electrocontact welding. Cracks may form after electrical contact welding of the tape. They are oriented mainly parallel to the surface to be treated and are due to the presence of a large temperature gradient.


2021 ◽  
Vol 346 ◽  
pp. 02043
Author(s):  
Vladimir Fedyaev ◽  
Engel Galimov ◽  
Alexey Belyaev ◽  
Liliya Sirotkina

The durability of polymer powder coatings is considered. The features of the impact on coatings during their operation of the environment, loads from the side of the substrate on the surface of its contact with the coatings, parameters that depend on the chemical composition and structure of the coating material are briefly analyzed. The thickness of the coating stands out as the main indicators of durability; a function that characterizes the continuity, strength, corrosion resistance, and its other properties; adhesive strength. It is proposed to use a generalized (integral) criterion for a comprehensive accounting of these indicators. An equation is written to assess the durability of the considered coatings, in a particular case, a formula is given for calculating their permissible operating time.


2002 ◽  
Vol 12 (1) ◽  
pp. 27-41 ◽  
Author(s):  
Y. Zamachtchikov ◽  
F. Breaban ◽  
P. Vantomme ◽  
A. Deffontaine

2003 ◽  
Vol 105 ◽  
pp. 175-182 ◽  
Author(s):  
L. Delannay ◽  
R. E. Logé ◽  
Y. Chastel ◽  
P. Van Houtte
Keyword(s):  

Author(s):  
A. G. Korchunov ◽  
E. M. Medvedeva ◽  
E. M. Golubchik

The modern construction industry widely uses reinforced concrete structures, where high-strength prestressing strands are used. Key parameters determining strength and relaxation resistance are a steel microstructure and internal stresses. The aim of the work was a computer research of a stage-by-stage formation of internal stresses during production of prestressing strands of structure 1х7(1+6), 12.5 mm diameter, 1770 MPa strength grade, made of pearlitic steel, as well as study of various modes of mechanical and thermal treatment (MTT) influence on their distribution. To study the effect of every strand manufacturing operation on internal stresses of its wires, the authors developed three models: stranding and reducing a 7-wire strand; straightening of a laid strand, stranding and MTT of a 7-wire strand. It was shown that absolute values of residual stresses and their distribution in a wire used for strands of a specified structure significantly influence performance properties of strands. The use of MTT makes it possible to control in a wide range a redistribution of residual stresses in steel resulting from drawing and strand laying processes. It was established that during drawing of up to 80% degree, compressive stresses of 1100-1200 MPa degree are generated in the central layers of wire. The residual stresses on the wire surface accounted for 450-500 MPa and were tension in nature. The tension within a range of 70 kN to 82 kN combined with a temperature range of 360-380°С contributes to a two-fold decrease in residual stresses both in the central and surface layers of wire. When increasing temperature up to 400°С and maintaining the tension, it is possible to achieve maximum balance of residual stresses. Stranding stresses, whose high values entail failure of lay length and geometry of the studied strand may be fully eliminated only at tension of 82 kN and temperature of 400°С. Otherwise, stranding stresses result in opening of strands.


2020 ◽  
Vol 29 (11) ◽  
pp. 50-55
Author(s):  
V.I. Maklyukov ◽  
◽  
E.O. Gerasimova ◽  
N. V. Labutina ◽  
E.N. Rogozkin ◽  
...  

The article considers the results of research conducted during electric contact heating of rye-wheat dough pieces. It is established that the electrical conductivity of the crumb dough does not depend on the total humidity of the material, but mainly on the amount of free moisture. Using the current and temperature graphs, you can imagine how free moisture changes during the baking process and the influence of the thermophysical and colloidal process on the change in the value of free moisture. Experimentally determined the amount of heat that is spent on baking 1 kg of bread. The accuracy of the theoretical calculation of this parameter in the heat balance of the baking chamber is confirmed.


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