Microstructure and wear performance of high volume fraction carbide M7C3 reinforced Fe-based composite coating fabricated by plasma transferred arc welding

2014 ◽  
Vol 29 (5) ◽  
pp. 1028-1035 ◽  
Author(s):  
Youlu Yuan ◽  
Zhuguo Li
2011 ◽  
Vol 462-463 ◽  
pp. 593-598 ◽  
Author(s):  
Hong Xia Deng ◽  
Hui Ji Shi ◽  
Seiji Tsuruoka ◽  
Hui Chen Yu ◽  
Bin Zhong

The Plasma transferred arc welding (PTAW) is widely used for hardfacing components exposed to severe conditions. Without post welding heat treatments, large tensile residual stresses remain in the hardfacing coating, which is detrimental. In this paper, a set of post welding heat treatments was evaluated for the heat-resistant steel substrate – Co-based alloy hardfacing coating system. Microstructural and mechanical properties, including the chemical phases of coating surface, the microstructure of coating surface, the Vickers hardness and the residual welding stress, were investigated before and after the heat treatments. Results revealed that during the heat treatments, some elements reprecipitated and the secondary carbide Cr23C6 was formed. After the treatments, a more regular structure and a higher Vickers hardness were obtained. Moreover, the tensile residual stresses in the coating decreased significantly. Therefore, it can be inferred that the post welding heat treatments employed in this paper were proper for this material system.


Coatings ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 585
Author(s):  
Lin Zong ◽  
Yinglong Zhao ◽  
Shiteng Long ◽  
Ning Guo

The Fe-Cr-C coatings with different levels of Nb addition were prepared on carbon steel by a plasma transferred arc (PTA) weld-surfacing process and their microstructure and properties were investigated. As the Nb content increases from 8.96% to 12.55%, the coating gradually changes from a hypereutectic structure (martensite, austenite matrix, primary NbC and eutectic γ+M7C3) to a near eutectic structure (γ+M7C3 and NbC) and finally a hypoeutectic structure (primary γ, γ+M7C3 and NbC). As the Nb content increases, the hardness and wear resistance of the coating first increase and then decrease, which is closely related to the NbC volume fraction first increasing and then the NbC size coarsening. The Fe-Cr-C coating with 11.65% Nb balances the NbC content and size, and has the highest hardness and best wear resistance. As the Nb content increases further, the formation and aggregation of coarse NbC carbides in the coating results in high brittleness of the coating, which may cause the carbide particles to peel off the coating during the wear process, thereby reducing wear resistance.


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