The Flow Behavior of Molten Steel in an RH Degasser Under Different Ladle Bottom Stirring Processes

Author(s):  
Rudong Wang ◽  
Yu Jin ◽  
Heng Cui
Keyword(s):  
Author(s):  
Mengjing Zhao ◽  
Yong Wong ◽  
Shufeng Yang ◽  
Jingshe Li ◽  
Wei Liu ◽  
...  

2012 ◽  
Vol 538-541 ◽  
pp. 1076-1079
Author(s):  
Xing Juan Wang ◽  
Li Guang Zhu ◽  
Ran Liu ◽  
Zhi Hao Li ◽  
Peng Tian

Using finite element method, the molten steel flow process in soft-contact electromagnetic continuous casting mold is simulated. The results show that the molten steel surface were affected by the electromagnetic force and shrink to the centre, near meniscus zone the flow velocity of steel increases and appears an obvious circumfluence, a large number of inclusion float and are absorbed by flux; on the other hand, the turbulent kinetic energy significant increases in circumfluence area, this exacerbates the reaction between flux and liquid steel, the initial size of the solidification organization are refined, and the surface quality of slab are enhanced.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 36 ◽  
Author(s):  
Tao Zhang ◽  
Jian Yang ◽  
Peng Jiang

In the current work, a rod deflection method (RDM) is conducted to measure the velocity of molten steel near the surface in continuous casting (CC) mold. With the experimental measurement, the flow velocity and direction of molten steel can be obtained. In addition, a mathematical model combining the computational fluid dynamics (CFD) and discrete phase method (DPM) has been developed to calculate the transient flow field in a CC mold. The simulation results are compared and validated with the plant measurement results. Reasonable agreements between the measured and simulated results are obtained, both in the trends and magnitudes for the flow velocities of molten steel near the mold surface. Based on the measured and calculated results, the velocity of molten steel near the surface in the mold increases with increasing casting speed and the casting speed can change the flow pattern in the mold. Furthermore, three different types of flow patterns of molten steel in the mold can be obtained. The pattern A is the single-roll-flow (SRF) and the pattern C is the double-roll-flow (DRF). The pattern B is a transition state between DRF and SRF, which is neither cause the vortices nor excessive surface velocity on the meniscus, so the slag entrainment rarely occurs. Argon gas injection can slow down the molten steel velocity and uplift the jet zone, due to the buoyancy of bubbles. Combination of the measurement and numerical simulation is an effective tool to investigate the transient flow behavior in the CC mold and optimize the actual operation parameters of continuous casting to avoid the surface defects of the automobile outer panels.


Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1937
Author(s):  
Bin Yang ◽  
Hong Lei ◽  
Yingshi Xu ◽  
Kun Liu ◽  
Peng Han

In the continuous process, fluid flow is an important physical phenomena in the tundish, as it affects the process of heat transfer, bubble motion and inclusion collision-coalescence and grow up. This paper undertakes a detailed numerical investigation of fluid flow characteristics in the tundish with and without induction heating. The individual unit method and the volume subtraction model are applied to analyze the flow characteristics. A quantitative evaluation method of flow characteristics is proposed to investigate the flow characteristics. In the tundish with and without induction heating, firstly, the main flow behavior of molten steel is mixed flow in the receiving chamber; secondly, the main flow behavior of molten steel is plug flow in the channel; lastly, the main flow pattern is mixed flow, and the minor flow pattern is plug flow in the discharging chamber. The method of the volume subtraction model is an effective way to analyze the flow characteristics in the tundish with channel induction heating.


2020 ◽  
Vol 117 (6) ◽  
pp. 619
Author(s):  
Rui Xu ◽  
Haitao Ling ◽  
Haijun Wang ◽  
Lizhong Chang ◽  
Shengtao Qiu

The transient multiphase flow behavior in a single-strand tundish during ladle change was studied using physical modeling. The water and silicon oil were employed to simulate the liquid steel and slag. The effect of the turbulence inhibitor on the slag entrainment and the steel exposure during ladle change were evaluated and discussed. The effect of the slag carry-over on the water-oil-air flow was also analyzed. For the original tundish, the top oil phase in the impact zone was continuously dragged into the tundish bath and opened during ladle change, forming an emulsification phenomenon. By decreasing the liquid velocities in the upper part of the impact zone, the turbulence inhibitor decreased considerably the amount of entrained slag and the steel exposure during ladle change, thereby eliminating the emulsification phenomenon. Furthermore, the use of the TI-2 effectively lowered the effect of the slag carry-over on the steel cleanliness by controlling the movement of slag droplets. The results from industrial trials indicated that the application of the TI-2 reduced considerably the number of linear inclusions caused by ladle change in hot-rolled strip coils.


2015 ◽  
Vol 48 (6) ◽  
pp. 116-122 ◽  
Author(s):  
Hyeong-Jun Kim ◽  
Dami Kim ◽  
Hyung-Tae Kim ◽  
Sung-Soo Ryu

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