Residual Stress Control on Bearing Steel by Surface Cooled Induction Heating Fast Tempering

2020 ◽  
Vol 29 (6) ◽  
pp. 3585-3592 ◽  
Author(s):  
Wataru Yoshida
2021 ◽  
pp. 107285
Author(s):  
X.F. Yu ◽  
Y.H. Wei ◽  
D.Y. Zheng ◽  
X.Y. Shen ◽  
Y. Su ◽  
...  

2018 ◽  
Vol 660 ◽  
pp. 601-605 ◽  
Author(s):  
Tae Hyung Kim ◽  
Soo Jung Lee ◽  
Do Han Kim ◽  
Dong Woo Kim ◽  
Jeong Woon Bae ◽  
...  

Author(s):  
Takuro Terajima ◽  
Takashi Hirano

As a counter measurement of intergranular stress corrosion cracking (IGSCC) in boiling water reactors, the induction heating stress improvement (IHSI) has been developed as a method to improve the stress factor, especially residual stresses in affected areas of pipe joint welds. In this method, a pipe is heated from the outside by an induction coil and cooled from the inside with water simultaneously. By thermal stresses to produce a temperature differential between the inner and outer pipe surfaces, the residual stress inside the pipe is improved compression. IHSI had been applied to weld joints of austenitic stainless steel pipes (P-8+P-8). However IHSI had not been applied to weld joints of nickel-chromium-iron alloy (P-43) and austenitic stainless steel (P-8). This weld joint (P-43+P-8) is used for instrumentation nozzles in nuclear power plants’ reactor pressure vessels. Therefore for the purpose of applying IHSI to this one, we studied the following. i) Investigation of IHSI conditions (Essential Variables); ii) Residual stresses after IHSI; iii) Mechanical properties after IHSI. This paper explains that IHSI is sufficiently effective in improvement of the residual stresses for this weld joint (P-43+P-8), and that IHSI does not cause negative effects by results of mechanical properties, and IHSI is verified concerning applying it to this kind of weld joint.


2014 ◽  
Vol 891-892 ◽  
pp. 1482-1487
Author(s):  
Kazue Murai ◽  
Ryota Toyama ◽  
Jun Komotori ◽  
Kengo Fukazawa ◽  
Yoshitaka Misaka ◽  
...  

To improve the fatigue properties of structural steel, a novel surface modification process which combines high-frequency induction heating (IH) with fine particle peening (FPP) was developed. IH-FPP treatment was performed on the surface of structural steel specimens (0.45%C) at temperatures from 600 to 750 °C, with peening times of 60 and 120 s. To determine the characteristics of the treated surfaces, the microstructure was observed using an optical microscope and a scanning electron microscope. Vickers hardness and residual stress distributions were also measured. The characteristics of fine-grained microstructures were examined by electron backscatter diffraction. Furthermore, in order to investigate the effect of the grain refinement achieved by IH-FPP treatment, rotational bending fatigue tests were performed on treated specimens. Results showed that IH-FPP treatment created fine-grained microstructures beneath the surfaces of steel samples. The average ferrite grain size was 4.06 μm for a treatment temperature of 700 °C, and finally 0.76 μm for 600 °C . This was due to dynamic recrystallization in the processed region. IH-FPP treated specimens exhibited a higher fatigue strength than untreated specimens. As almost no compressive residual stress was measured in the treated or untreated specimens, the increase in fatigue strength resulting from IH-FPP treatment was due solely to grain refinement.


2011 ◽  
Vol 217-218 ◽  
pp. 1266-1271 ◽  
Author(s):  
Hitonobu Koike ◽  
Edson Costa Santos ◽  
Katsuyuki Kida ◽  
Takashi Honda ◽  
Justyna Rozwadowska

Martensitic high carbon high strength SAE 52100 bearing steel is one of the main alloys used for rolling contact applications when high wear and fatigue resistance are required. Refining the microstructure of steel improves its mechanical properties (e.g. toughness). In this work SAE 52100 specimens were exposed to repeated induction heating process and rotation bending tests were performed using single- and repeatedly heat-treated material in order to investigate the influence of this cyclic heat treatment on the mechanical properties of SAE 52100. In an attempt to determine the effect of the repeated induction heating and quenching on the material, we focused our observations on the internal fatigue “fisheye" cracks. It was noted that crack propagation was successfully halted by the refined microstructure in heat affected zone, therefore it can be concluded that repeated induction heating and quenching processes help to slow down the propagation of fisheye cracks in SAE52100 steel bars.


2014 ◽  
Vol 996 ◽  
pp. 469-474 ◽  
Author(s):  
Arne Kromm

Novel Low Transformation Temperature (LTT-) filler materials are specially designed for controlling residual stresses by means of adjusted martensite formation already during welding. Different alloying concepts compete for maximum stress reduction. Two newly developed LTT-alloys were evaluated concerning their potential for residual stress control. For this purpose residual stresses were determined in the surface and also in sub-surface areas of welded joints using X-ray diffraction and Neutron diffraction taking into account local variations of the unstrained lattice parameter.


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