Failure Analysis of Coke Dry Quenching Car Liners in Coke Plant

2020 ◽  
Vol 20 (6) ◽  
pp. 2065-2077
Author(s):  
Urbi Pal ◽  
Piyas Palit ◽  
Jitendra Mathur ◽  
Prabhash Gokarn ◽  
Avishek Maharana
Author(s):  
R. R. Gilyazetdinov ◽  
K. V. Suvorov ◽  
I. Yu. Sukhov ◽  
K. V. Slepov ◽  
O. E. Mikheeva ◽  
...  

Application of coke dry quenching technology provides saving of energy resources, decreasing of environment pollution and increase of metallurgical coke quality. Despite of advantages of coke dry quenching facilities, an additional quantity of circulating gas is generated because of quenching technology peculiarities. This additional circulating gas must be released out of the cooling agent circuit resulting in environment pollution. Existing and proposed methods of reduction of emissions into atmosphere of excess circulating gas considered. It was shown, that utilization of the excess circulating gas as a fuel is the most effective solution of the considered problem. The solution comprise stabilization and support of combustible components composition in the circulating gas at the level of approved indices, joining of excess gas flows out of the dry quenching facility chambers, it enrichment by some amount of high calorie gas (coke or natural) and supply to gas uses. This technical solution was first realized by ArcelorMittal at the coke plant of the steel-works after E. Zendzimir in Krakov, Poland. In 2017 at the EVRAZ NTMK coke plant a project of the dry coke quenching facility modification was realized, comprising utilization of excess circulating gas, which has a considerable technical difference comparing with ArcelorMittal project. According to technology flowsheet, the excess circulating gas is collected  out of operating chambers into a collector, cleaned of dust in a bag filter, chilled, enriched by a high calorie gas and delivered into the gas pipe of BF gas for further utilization as a fuel. To increase efficiency of the technology and to reduce the natural gas consumption for calorie content of enriched gas stabilization and supply it into the BF gas pipe line, the CO and H2 content in the circulating gas of the coke dry quenching facility is kept at the level of 12–15 and 4–5 % correspondently. Implementation of the technical modification of the coke dry quenching facility with elimination of harmful substances emissions within the excess circulating gas provided decrease of harmful substances emissions at JSC EVRAZ NTMK – 4 kg per ton of steel.


2014 ◽  
Vol 2 (2) ◽  
pp. 157-161 ◽  
Author(s):  
Souvik Das ◽  
Goutam Mukhopadhyay ◽  
Sandip Bhattacharyya
Keyword(s):  

2010 ◽  
Vol 97-101 ◽  
pp. 2828-2831 ◽  
Author(s):  
Xia Chen ◽  
Qing Ming Chang

A model based on damaged mechanics is presented to analyze the failure behaviour of coke dry quenching refractory lining under circumstance of multifarious change of temperature by using finite element method. The refractory material behavior can be described by Drucker-Prager Plasticity model for compression and strain softening under tension. The simulation result is consistent with the experiment result. This paper provides a new method for the failure analysis of refractory material. The results can be used to optimize the lining design and the material selection.


2016 ◽  
Vol 59 (2) ◽  
pp. 61-67 ◽  
Author(s):  
I. A. Sultanguzin ◽  
V. V. Bologova ◽  
A. M. Gyulmaliev ◽  
V. S. Glazov ◽  
R. B. Belov

Author(s):  
John R. Devaney

Occasionally in history, an event may occur which has a profound influence on a technology. Such an event occurred when the scanning electron microscope became commercially available to industry in the mid 60's. Semiconductors were being increasingly used in high-reliability space and military applications both because of their small volume but, also, because of their inherent reliability. However, they did fail, both early in life and sometimes in middle or old age. Why they failed and how to prevent failure or prolong “useful life” was a worry which resulted in a blossoming of sophisticated failure analysis laboratories across the country. By 1966, the ability to build small structure integrated circuits was forging well ahead of techniques available to dissect and analyze these same failures. The arrival of the scanning electron microscope gave these analysts a new insight into failure mechanisms.


Author(s):  
Evelyn R. Ackerman ◽  
Gary D. Burnett

Advancements in state of the art high density Head/Disk retrieval systems has increased the demand for sophisticated failure analysis methods. From 1968 to 1974 the emphasis was on the number of tracks per inch. (TPI) ranging from 100 to 400 as summarized in Table 1. This emphasis shifted with the increase in densities to include the number of bits per inch (BPI). A bit is formed by magnetizing the Fe203 particles of the media in one direction and allowing magnetic heads to recognize specific data patterns. From 1977 to 1986 the tracks per inch increased from 470 to 1400 corresponding to an increase from 6300 to 10,800 bits per inch respectively. Due to the reduction in the bit and track sizes, build and operating environments of systems have become critical factors in media reliability.Using the Ferrofluid pattern developing technique, the scanning electron microscope can be a valuable diagnostic tool in the examination of failure sites on disks.


1999 ◽  
Author(s):  
E. Smolik ◽  
W. Mniszek ◽  
H. Szacillo ◽  
D. Mielzynska ◽  
E. Siwinska ◽  
...  

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