Production of Pellets from Furfural Residue and Sawdust Biomass: Effect of Moisture Content, Particle Size and a Binder on Pellet Quality and Energy Consumption

Author(s):  
Imran Ahmed ◽  
Asif Ali ◽  
Babar Ali ◽  
Mahdi Hassan ◽  
Sakhawat Hussain ◽  
...  
2021 ◽  
Author(s):  
Imran Ahmed ◽  
Asif Ali ◽  
Babar Ali ◽  
Mahdi Hassan ◽  
Sakhawat Hussain ◽  
...  

Abstract Pelletization of low value added biomass materials such as furfural residue (FR) and sawdust was performed by using a lab scale pelletizer. Effects of moisture content (MC), particle size and a binder on quality parameters (e.g. pellet density, strength and hardness) and on energy consumption were investigated. Quality of pellets was analysed and compared. MC was found to be the more dominant parameter affecting pellet density, strength and hardness of furfural residue pellets (FRPs) and sawdust pellets (SPs), followed by particle size and a binder. Highest particle density of 1.419 g/cm3 for FRPs (0.5–1.41 mm) and 1.243 g/cm3 for SPs (0.25–0.5 mm) was achieved at MC of 8% and 18%. Highest decrease in relaxed density was observed at MC of 13% for FRPs and 28% for SPs. True density of FRPs and SPs made from particles of 0.25–0.5 mm was found higher than 0.5–1.41 mm. The highest strength and hardness (6.29 MPa and 401.3 N/mm2) for FRPs was achieved at 5.5% MC and particles 0.25–0.5 mm. Optimum strength (6.03 MPa) and hardness (96.06 N/mm2) for SPs was obtained at 18% MC and particles 0.25–0.5 mm. The lowest energy consumption (16.16 J/g) for FRPs (0.25–0.5 mm) and 20.22 J/g for SPs (0.5–1.41 mm) was achieved at MC of 13% and 28%. Addition of binding agent to FR sawdust decreased energy consumption of FRPs and SPs. SPs quality was enhanced with the use of a binder. Heating value of FRPs were found higher than SPs.


1970 ◽  
Vol 26 (1) ◽  
pp. 16 ◽  
Author(s):  
S Balasubramanian ◽  
Rajkumar Rajkumar ◽  
K K Singh

Experiment to identify ambient grinding conditions and energy consumed was conducted for fenugreek. Fenugreek seeds at three moisture content (5.1%, 11.5% and 17.3%, d.b.) were ground using a micro pulverizer hammer mill with different grinding screen openings (0.5, 1.0 and 1.5 mm) and feed rate (8, 16 and 24 kg h-1) at 3000 rpm. Physical properties of fenugreek seeds were also determined. Specific energy consumptions were found to decrease from 204.67 to 23.09 kJ kg-1 for increasing levels of feed rate and grinder screen openings. On the other hand specific energy consumption increased with increasing moisture content. The highest specific energy consumption was recorded for 17.3% moisture content and 8 kg h-1 feed rate with 0.5 mm screen opening. Average particle size decreased from 1.06 to 0.39 mm with increase of moisture content and grinder screen opening. It has been observed that the average particle size was minimum at 0.5 mm screen opening and 8 kg h-1 feed rate at lower moisture content. Bond’s work index and Kick’s constant were found to increase from 8.97 to 950.92 kWh kg-1 and 0.932 to 78.851 kWh kg-1 with the increase of moisture content, feed rate and grinder screen opening, respectively. Size reduction ratio and grinding effectiveness of fenugreek seed were found to decrease from 4.11 to 1.61 and 0.0118 to 0.0018 with the increase of moisture content, feed rate and grinder screen opening, respectively. The loose and compact bulk densities varied from 219.2 to 719.4 kg m-3 and 137.3 to 736.2 kg m-3, respectively.  


2016 ◽  
Vol 70 (1) ◽  
pp. 67-72 ◽  
Author(s):  
Djuro Vukmirovic ◽  
Jovanka Levic ◽  
Aleksandar Fistes ◽  
Radmilo Colovic ◽  
Tea Brlek ◽  
...  

In recent years there is an emerging trend of coarse grinding of cereals in production of poultry feed due to positive influence of coarse particles on poultry digestive system. Influence of grinding method (hammer mill vs. roller mill) and grinding intensity of corn (coarseness of grinding) on mill specific energy consumption and pellet quality was investigated. By decreasing grinding intensity of corn (coarser grinding), specific energy consumption of both hammer mill and roller mill was significantly decreased (p < 0.05). When comparing similar grinding intensities on hammer mill and roller mill (similar geometric mean diameter or similar particle size distribution), specific energy consumption was higher for the hammer mill. Pellet quality decreased with coarser grinding on hammer mill but, however, this effect was not observed for the roller mill. Generally, pellet quality was better when roller mill was used. It can be concluded that significant energy savings could be achieved by coarser grinding of corn before pelleting and by using roller mill instead of hammer mill. From the aspect of pellet quality, if coarser grinding is applied it is better to use roller mill, concerning that more uniform particle size distribution of corn ground on roller mill probably results in more uniform particle size distribution in pellets and this provides better pellet quality.


2017 ◽  
Vol 45 (113) ◽  
Author(s):  
Débora Fernanda Reis Nascimento ◽  
Luiz Eduardo de Lima Melo ◽  
José Reinaldo Moreira da Silva ◽  
Paulo Fernando Trugilho ◽  
Alfredo Napoli

Energies ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1198 ◽  
Author(s):  
Jaya Tumuluru

The blending of woody and herbaceous biomass can influence pellet quality and the energy consumption of the process. This work aims to understand the pelleting characteristics of 2-inch top-pine residue blended with switchgrass at high moisture content. The process variables tested are blend moisture content, length-to-diameter (L/D) ratio in the pellet die, and the blend ratio. A flat die pellet mill was also used in this study. The pine and switchgrass blend ratios that were tested include: (1) 25% 2-inch top pine residue with 75% switchgrass; (2) 50% 2-inch top pine residue with 50% switchgrass; and (3) 75% 2-inch top pine residue with 25% switchgrass. The pelleting process conditions tested included the L/D ratio in the pellet die (i.e., 1.5 to 2.6) and the blend moisture content (20 to 30%, w.b.). Analysis of experimental data indicated that blending 25% switchgrass with 75% 2-inch top pine residue and 50% switchgrass with 50% 2-inch top pine residue resulted in pellets with a bulk density of > 550 kg/m3 and durability of > 95%. Optimization of the response surface models developed for process conditions in terms of product properties indicated that a higher L/D ratio of 2.6 and a lower blend-moisture content of 20% (w.b.) maximized bulk density and durability. Higher pine in the blends improved the pellet durability and reduced energy consumption.


2014 ◽  
Vol 40 (4) ◽  
pp. 299-305 ◽  
Author(s):  
Kenichi Arima ◽  
Isao Torii ◽  
Ryuhei Takashima ◽  
Tetsuya Sawatsubashi ◽  
Masaaki Kinoshita ◽  
...  

2014 ◽  
Vol 10 (3) ◽  
pp. 347-356 ◽  
Author(s):  
Youn Ju Lee ◽  
Jin Sil Yoo ◽  
Won Byong Yoon

Abstract The effects of moisture content on the grinding characteristics of black soybeans were studied. The average particle size of the black soybean powder was smaller as the moisture content was decreased by drying. Bond’s constants and the work index showed lower values as the moisture content decreased. A sigmoid model accurately described the grinding kinetics of the black soybean powder (R2 > 0.90). The parameters in the sigmoidal models were useful to explain the effect of moisture content during grinding. However, at higher moisture contents, the sigmoid model did not accurately fit the grinding kinetics. The grinding characteristics of black soybeans showed a strong dependence on moisture content. Adjusting the moisture contents of black soybeans using a pretreatment such as drying is very important to control the grinding characteristics, including the energy consumption and the average particle size, during grinding.


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