Electrochemical Discharge Drilling of SiC Reinforced Polymer Matrix Composite Using Taguchi’s Grey Relational Analysis

2017 ◽  
Vol 43 (3) ◽  
pp. 1257-1266 ◽  
Author(s):  
Parvesh Antil ◽  
Sarbjit Singh ◽  
Alakesh Manna
2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Raj Kumar Pittala ◽  
Satish Ben B. ◽  
Syam Kumar Chokka ◽  
Niranjan Prasad

Purpose Microcapsule-embedded autonomic healing materials have the ability to repair microcracks when they come into contact with the crack by releasing the healing agent. The microcapsules with specific shape and thickness effect in releasing healing agent to the cracked surfaces. Thus, the purpose of this paper is to know the load bearing capacity of the self-healing microcapsules and the stresses developed in the material. Design/methodology/approach In the present study, self-healing microcapsule is modelled and integrated with the polymer matrix composite. The aim of the present study is to investigate failure criteria of Poly (methyl methacrylate) microcapsules by varying the shell thickness, capsule diameter and loading conditions. The strength of the capsule is evaluated by keeping the shell thickness as constant and varying the capsule diameter. Uniformly distributed pressure loads were applied on the capsule-reinforced polymer matrix composite to assess the failure strength of capsules and composite. Findings It is observed from the results that the load required to break the capsules is increasing with the increase in capsule diameter. The failure strength of microcapsule with 100 µm diameter and 5 µm thickness is observed as 255 MPa. For an applied load range of 40–160 N/mm2 on the capsules embedded composite, the maximum stress developed in the capsules is observed as 308 MPa. Originality/value Failure strengths of microcapsules and stresses developed in the microcapsule-reinforced polymer composites were evaluated.


2020 ◽  
Vol 44 (4) ◽  
pp. 239-249
Author(s):  
Pravin Pawar ◽  
Amaresh Kumar ◽  
Raj Ballav

The electrochemical discharge machining process (ECDM) is a hybrid advanced technology integrated with electrochemical and electro-discharge processes has used for the manufacturing of non-conducting along with conducting materials. The silicon carbide is non-conducting material which has widely used in various fields such as automobile, aviation, medical, nuclear reactor, and missile. The machining of silicon carbide is a challenging task by using non-conventional along with conventional machining processes due to its physical properties. The current research work shows the machining of Silicon carbide material by using fabricated ECDM machine setup with gunmetal tool material. The Taguchi L27 orthogonal array technique is applied for experimental work. The grey relational analysis optimization is applied for the investigation of optimum input factors for better output responses. The input process factors like electrolyte concentration, applied voltage, and rotation of tool and outcome results such as machined depth and the diameter of hole were checked after drilling of silicon carbide material. The experimental results indicate the electrolyte concentration is the leading factor for diameter of hole and depth of machined hole subsequent to voltage and tool rotation.


Author(s):  
I.S.N.V.R. Prasanth ◽  
◽  
S. Nikitha ◽  
R. Pulsingh ◽  
M. Sampath ◽  
...  

The article presents the milled surface quality of Uni-Directional Carbon Fibre Reinforced Polymer (UD-CFRP) composites from Taguchi’s and grey relational analysis. The novelty is demonstrating the possibility of detecting the surface defects in polymer composites during milling using SEM analysis. The material used for this study is UD-CFRP composite laminates and made by hand-layup process. All the milling operations were carried out using a solid tungsten carbide end milling tool and experiments conducted on CNC milling machine. Taguchi L9, 3-level orthogonal array was considered for experimentation. Analysis of Variance (ANOVA) was conducted to explore the significance of each individual input process parameters on multiple performance characteristics. Optimal process parameters are thoroughly validated by grey relational grade achieved by the grey relational analysis for multi performance characteristics. Finally, experimental results were correlated and analyzed with scanning electron micrographs using Scanning Electron Microscope (SEM).


2013 ◽  
Vol 2013 ◽  
pp. 1-9 ◽  
Author(s):  
Shouvik Ghosh ◽  
Prasanta Sahoo ◽  
Goutam Sutradhar

The present study considers an experimental study of tribological performance of Al-7.5% SiCp metal matrix composite and optimization of tribological testing parameters based on the Taguchi method coupled with grey relational analysis. A grey relational grade obtained from grey relational analysis is used as a performance index to study the behaviour of Al-7.5% SiCp MMC with respect to friction and wear characteristics. The tribological experiments are carried out by utilizing the combinations of tribological test parameters based on the L27 Taguchi orthogonal design with three test parameters, namely, load, speed, and time. The material Al-7.5% SiCp metal matrix composite is developed by reinforcing LM6 aluminium alloy with 7.5% (by weight) SiC particle of 400 mesh size (~37 μm) in an electric melting furnace. It is observed that sliding time has a significant contribution in controlling the friction and wear behaviour of Al-7.5% SiCp MMC. Furthermore, all the interactions between the parameters have significant influence on tribological performance. A confirmation test is also carried out to verify the accuracy of the results obtained through the optimization problem. In addition, a scanning electron microscopy (SEM) test is performed on the wear tracks to study the wear mechanism.


2022 ◽  
Author(s):  
Pradhyumn Bhardwaj ◽  
Rohit Omprakash Panjabi ◽  
Omkar Ashok Nade ◽  
Venkatachalam Gopalan ◽  
Vignesh Pragasam ◽  
...  

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