Intelligent Fault Diagnosis of Reciprocating Compressor Based on Attention Mechanism Assisted Convolutional Neural Network Via Vibration Signal Rearrangement

2021 ◽  
Author(s):  
Dongfang Zhao ◽  
Shulin Liu ◽  
Hongli Zhang ◽  
Xin Sun ◽  
Lu Wang ◽  
...  
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Vibration Signal ◽  
Attention Mechanism ◽  
Reciprocating Compressor ◽  
Intelligent Fault Diagnosis

scholarly journals Bearing Fault Diagnosis Based on Shallow Multi-Scale Convolutional Neural Network with Attention

Energies ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3937 ◽  
Author(s):  
Tengda Huang ◽  
Sheng Fu ◽  
Haonan Feng ◽  
Jiafeng Kuang
Keyword(s):  
Neural Network ◽  
Deep Learning ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Time Domain ◽  
Attention Mechanism ◽  
Intelligent Fault Diagnosis ◽  
Bearing Fault ◽  
Bearing Fault Diagnosis ◽  
Multi Scale

Recently, deep learning technology was successfully applied to mechanical fault diagnosis. The convolutional neural network (CNN), as a prevalent deep learning model, occupies a place in intelligent fault diagnosis, which reduces the need for human feature extraction and prior knowledge, thereby achieving an end-to-end intelligent fault diagnosis model. However, the data for mechanical fault diagnosis in practical application are limited, the CNN model is too deep and too complex, making it prone to overfitting, and a model with too simple a structure and shallow layers cannot fully learn the effective features of the data. Convolutional filters with fixed window sizes are widely used in existing CNN models, which cannot flexibly select variable pivotal features. The model may be interfered with by redundant information in feature maps during training. Therefore, in this paper, a novel shallow multi-scale convolutional neural network with attention is proposed for bearing fault diagnosis. The shallow multi-scale convolutional neural network structure can fully learn the feature information of input data without overfitting. For the first time, a feature attention mechanism is developed for fault diagnosis to adaptively select features for classification more effectively, where the pivotal feature was emphasized, and the redundant feature was weakened through an attention mechanism. The time frequency representations as the input of the model were obtained from the vibration time domain signals, which contain the complete time domain and frequency domain information of the vibration signals. Compared with the current popular diagnostic methods, the results show that the proposed diagnostic method has fairly high accuracy, and its performance is superior to the existing methods. The average recognition accuracy was 99.86%, and the weak recognition rate of I-07 and I-14 labels was improved.

scholarly journals Intelligent Fault Diagnosis of Rotary Machinery by Convolutional Neural Network with Automatic Hyper-Parameters Tuning Using Bayesian Optimization

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2411
Author(s):  
Davor Kolar ◽  
Dragutin Lisjak ◽  
Michał Pająk ◽  
Mihael Gudlin
Keyword(s):  
Neural Network ◽  
Machine Learning ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Classification Accuracy ◽  
Bayesian Optimization ◽  
Intelligent Fault Diagnosis ◽  
Accelerometer Signal ◽  
Rotary Machinery

Intelligent fault diagnosis can be related to applications of machine learning theories to machine fault diagnosis. Although there is a large number of successful examples, there is a gap in the optimization of the hyper-parameters of the machine learning model, which ultimately has a major impact on the performance of the model. Machine learning experts are required to configure a set of hyper-parameter values manually. This work presents a convolutional neural network based data-driven intelligent fault diagnosis technique for rotary machinery which uses model with optimized hyper-parameters and network structure. The proposed technique input raw three axes accelerometer signal as high definition 1-D data into deep learning layers with optimized hyper-parameters. Input is consisted of wide 12,800 × 1 × 3 vibration signal matrix. Model learning phase includes Bayesian optimization that optimizes hyper-parameters of the convolutional neural network. Finally, by using a Convolutional Neural Network (CNN) model with optimized hyper-parameters, classification in one of the 8 different machine states and 2 rotational speeds can be performed. This study accomplished the effective classification of different rotary machinery states in different rotational speeds using optimized convolutional artificial neural network for classification of raw three axis accelerometer signal input. Overall classification accuracy of 99.94% on evaluation set is obtained with the CNN model based on 19 layers. Additionally, more data are collected on the same machine with altered bearings to test the model for overfitting. Result of classification accuracy of 100% on second evaluation set has been achieved, proving the potential of using the proposed technique.

scholarly journals Fault Diagnosis of Reciprocating Compressor Valve Based on Transfer Learning Convolutional Neural Network

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Fu-Yan Guo ◽  
Yan-Chao Zhang ◽  
Yue Wang ◽  
Pei-Jun Ren ◽  
Ping Wang
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Transfer Learning ◽  
Recognition Rate ◽  
Vital Role ◽  
Stable Operation ◽  
Reciprocating Compressor ◽  
Gas Temperature ◽  
Label Prediction

Reciprocating compressors play a vital role in oil, natural gas, and general industrial processes. Their safe and stable operation directly affects the healthy development of the enterprise economy. Since the valve failure accounts for 60% of the total failures when the reciprocating compressor fails, it is of great significance to quickly find and diagnose the failure type of the valve for the fault diagnosis of the reciprocating compressor. At present, reciprocating compressor valve fault diagnosis based on deep neural networks requires sufficient labeled data for training, but valve in real-case reciprocating compressor (VRRC) does not have enough labeled data to train a reliable model. Fortunately, the data of valve in laboratory reciprocating compressor (VLRC) contains relevant fault diagnosis knowledge. Therefore, inspired by the idea of transfer learning, a fault diagnosis method for reciprocating compressor valves based on transfer learning convolutional neural network (TCNN) is proposed. This method uses convolutional neural network (CNN) to extract the transferable features of gas temperature and pressure data from VLRC and VRRC and establish pseudolabels for VRRC unlabeled data. Three regularization terms, the maximum mean discrepancy (MMD) of the transferable features of VLRC and VRRC data, the error between the VLRC sample label prediction and the actual label, and the error between the VRRC sample label prediction and the pseudolabel, are proposed. Their weighted sum is used as an objective function to train the model, thereby reducing the distribution difference of domain feature transfer and increasing the distance between learning feature classes. Experimental results show that this method uses VLRC data to identify the health status of VRRC, and the fault recognition rate can reach 98.32%. Compared with existing methods, this method has higher diagnostic accuracy, which proves the effectiveness of this method.

scholarly journals A Novel Intelligent Fault Diagnosis Method for Rolling Bearings Based on Wasserstein Generative Adversarial Network and Convolutional Neural Network under Unbalanced Dataset

Sensors ◽  
2021 ◽  
Vol 21 (20) ◽  
pp. 6754
Author(s):  
Hongtao Tang ◽  
Shengbo Gao ◽  
Lei Wang ◽  
Xixing Li ◽  
Bing Li ◽  
...  
Keyword(s):  
Neural Network ◽  
Fault Diagnosis ◽  
Convolutional Neural Network ◽  
Rolling Bearing ◽  
Environmental Noise ◽  
Experimental Result ◽  
Grayscale Image ◽  
Intelligent Fault Diagnosis ◽  
Rolling Bearings ◽  
Generative Adversarial Network

Rolling bearings are widely used in industrial manufacturing, and ensuring their stable and effective fault detection is a core requirement in the manufacturing process. However, it is a great challenge to achieve a highly accurate rolling bearing fault diagnosis because of the severe imbalance and distribution differences in fault data due to weak early fault features and interference from environmental noise. An intelligent fault diagnosis strategy for rolling bearings based on grayscale image transformation, a generative adversative network, and a convolutional neural network was proposed to solve this problem. First, the original vibration signal is converted into a grayscale image. Then more training samples are generated using GANs to solve severe imbalance and distribution differences in fault data. Finally, the rolling bearing condition detection and fault identification are carried out by using SECNN. The availability of the method is substantiated by experiments on datasets with different data imbalance ratios. In addition, the superiority of this diagnosis strategy is verified by comparing it with other mainstream intelligent diagnosis techniques. The experimental result demonstrates that this strategy can reach more than 99.6% recognition accuracy even under substantial environmental noise interference or changing working conditions and has good stability in the presence of a severe imbalance in fault data.

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