Direct ink writing of continuous SiO2 fiber reinforced wave-transparent ceramics

Abstract Additive manufacturing based on direct ink writing (DIW) opens a novel means to prepare transparent ceramics, which can comprise of both complex structures and multiple functional phases. However, there still remains a vital challenge to obtain a stable and printable aqueous ceramic slurry with high solids loading, which is important for forming high quality transparent ceramics. Therefore, we report a fabrication method by using celluloses for enhancing the plasticity of the aqueous YAG ceramic slurry with high solids loading up to 52 vol. %, by which both of the printability of ceramic slurries and the optical quality of transparent ceramics have been considerably improved. In the example, the in-line transmittance at 1064 nm for a 1.2 mm thick YAG ceramic can approach about 81.5%. This research provides a facile DIW method for preparing transparent ceramic from water - based slurry.

Download Full-text

Fabrication and microstructure evolution of Csf/ZrB2-SiC composites via direct ink writing and reactive melt infiltration

Journal of Advanced Ceramics ◽

10.1007/s40145-021-0512-z ◽

2021 ◽

Author(s):

Jun Lu ◽

Dewei Ni ◽

Chunjing Liao ◽

Haijun Zhou ◽

Youlin Jiang ◽

...

Keyword(s):

Carbon Fiber ◽

Short Fiber ◽

Fiber Reinforced ◽

Fiber Damage ◽

Direct Ink Writing ◽

Melt Infiltration ◽

Sic Composites ◽

Reactive Melt Infiltration ◽

Reactive Melt ◽

Short Carbon

AbstractFiber damage and uniform interphase preparation are the main challenges in conventional short fiber reinforced ceramic matrix composites. In this work, we develop a novel processing route in fabrication of short carbon fiber reinforced ZrB2-SiC composites (Csf/ZrB2-SiC) overcoming the above two issues. At first, Csf preforms with oriented designation and uniform PyC/SiC interphase are fabricated via direct ink writing (DIW) of short carbon fiber paste followed by chemical vapor infiltration. After that, ZrB2 and SiC are introduced into the preforms by slurry impregnation and reactive melt infiltration, respectively. Microstructure evolution and optimization of the composites during fabrication are investigated in detail. The as-fabricated Csf/ZrB2-SiC composites have a bulk density of 2.47 g/cm3, with uniform weak interphase and without serious fiber damage. Consequently, non-brittle fracture occurs in the Csf/ZrB2-SiC composites with widespread toughening mechanisms such as crack deflection and bridging, interphase debonding, and fiber pull-out. This work provides a new opportunity to the material design and selection of short fiber reinforced composites.

Download Full-text

Static and dynamic mechanical performance of short Kevlar fiber reinforced composites fabricated via direct ink writing

Journal of Materials Science ◽

10.1007/s10853-020-04826-w ◽

2020 ◽

Vol 55 (25) ◽

pp. 11284-11295 ◽

Cited By ~ 1

Author(s):

Nashat Nawafleh ◽

Fatma Kubra Erbay Elibol ◽

Mutabe Aljaghtham ◽

Emre Oflaz ◽

Andrew J. Ciciriello ◽

...

Keyword(s):

Mechanical Performance ◽

Fiber Reinforced Composites ◽

Reinforced Composites ◽

Fiber Reinforced ◽

Dynamic Mechanical ◽

Kevlar Fiber ◽

Direct Ink Writing

Download Full-text

TEM characterization of reaction zone in a SiC fiber-reinforced titanium alloy

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100105758 ◽

1988 ◽

Vol 46 ◽

pp. 738-739

Author(s):

G. Das ◽

R. E. Omlor

Keyword(s):

Titanium Alloys ◽

Reaction Zone ◽

Carbon Layer ◽

Fiber Reinforced ◽

Reaction Products ◽

Sic Fibers ◽

Sic Fiber ◽

The Matrix ◽

Immense Potential

Fiber reinforced titanium alloys hold immense potential for applications in the aerospace industry. However, chemical reaction between the fibers and the titanium alloys at fabrication temperatures leads to the formation of brittle reaction products which limits their development. In the present study, coated SiC fibers have been used to evaluate the effects of surface coating on the reaction zone in the SiC/IMI829 system.IMI829 (Ti-5.5A1-3.5Sn-3.0Zr-0.3Mo-1Nb-0.3Si), a near alpha alloy, in the form of PREP powder (-35 mesh), was used a茸 the matrix. CVD grown AVCO SCS-6 SiC fibers were used as discontinuous reinforcements. These fibers of 142μm diameter contained an overlayer with high Si/C ratio on top of an amorphous carbon layer, the thickness of the coating being ∽ 1μm. SCS-6 fibers, broken into ∽ 2mm lengths, were mixed with IMI829 powder (representing < 0.1vol%) and the mixture was consolidated by HIP'ing at 871°C/0. 28GPa/4h.

Download Full-text

Characterization of interfaces in CVD-coated nicalon fiber-reinforced SiC

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100154755 ◽

1989 ◽

Vol 47 ◽

pp. 556-557

Author(s):

K.L. More ◽

R.A. Lowden

Keyword(s):

Mechanical Properties ◽

Fracture Toughness ◽

Chemical Vapor ◽

Chemical Vapor Infiltration ◽

Frictional Stress ◽

Fiber Reinforced ◽

Pull Out ◽

Carbon Coated ◽

Fiber Matrix

The mechanical properties of fiber-reinforced composites are directly related to the nature of the fiber-matrix bond. Fracture toughness is improved when debonding, crack deflection, and fiber pull-out occur which in turn depend on a weak interfacial bond. The interfacial characteristics of fiber-reinforced ceramics can be altered by applying thin coatings to the fibers prior to composite fabrication. In a previous study, Lowden and co-workers coated Nicalon fibers (Nippon Carbon Company) with silicon and carbon prior to chemical vapor infiltration with SiC and determined the influence of interfacial frictional stress on fracture phenomena. They found that the silicon-coated Nicalon fiber-reinforced SiC had low flexure strengths and brittle fracture whereas the composites containing carbon coated fibers exhibited improved strength and fracture toughness. In this study, coatings of boron or BN were applied to Nicalon fibers via chemical vapor deposition (CVD) and the fibers were subsequently incorporated in a SiC matrix. The fiber-matrix interfaces were characterized using transmission and scanning electron microscopy (TEM and SEM). Mechanical properties were determined and compared to those obtained for uncoated Nicalon fiber-reinforced SiC.

Download Full-text

Effects of high pressure on the crystallization of carbon fiber reinforced polyetheretherketone (CF/PEEK) laminate composites

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100177519 ◽

1990 ◽

Vol 48 (4) ◽

pp. 876-877

Author(s):

Hong-Ming Lin ◽

C. H. Liu ◽

R. F. Lee

Keyword(s):

High Pressure ◽

Carbon Fiber ◽

Sample Surface ◽

High Yield ◽

Fiber Reinforced ◽

Laminate Composites ◽

Peek Composite ◽

Continuous Carbon Fiber ◽

Carbon Fiber Reinforced

Polyetheretherketone (PEEK) is a crystallizable thermoplastic used as composite matrix materials in application which requires high yield stress, high toughness, long term high temperature service, and resistance to solvent and radiation. There have been several reports on the crystallization behavior of neat PEEK and of CF/PEEK composite. Other reports discussed the effects of crystallization on the mechanical properties of PEEK and CF/PEEK composites. However, these reports were all concerned with the crystallization or melting processes at or close to atmospheric pressure. Thus, the effects of high pressure on the crystallization of CF/PEEK will be examined in this study.The continuous carbon fiber reinforced PEEK (CF/PEEK) laminate composite with 68 wt.% of fibers was obtained from Imperial Chemical Industry (ICI). For the high pressure experiments, HIP was used to keep these samples under 1000, 1500 or 2000 atm. Then the samples were slowly cooled from 420 °C to 60 °C in the cooling rate about 1 - 2 degree per minute to induce high pressure crystallization. After the high pressure treatment, the samples were scanned in regular DSC to study the crystallinity and the melting temperature. Following the regular polishing, etching, and gold coating of the sample surface, the scanning electron microscope (SEM) was used to image the microstructure of the crystals. Also the samples about 25mmx5mmx3mm were prepared for the 3-point bending tests.

Download Full-text