Running-in wear of a compression ignition engine: Factors influencing the conformance between cylinder liner and piston rings

Wear ◽  
1976 ◽  
Vol 38 (2) ◽  
pp. 271-289 ◽  
Author(s):  
A.V. Sreenath ◽  
N. Raman
2005 ◽  
Vol 128 (4) ◽  
pp. 921-927 ◽  
Author(s):  
Shrawan Kumar Singh ◽  
Avinash Kumar Agarwal ◽  
Dhananjay Kumar Srivastava ◽  
Mukesh Sharma

This experimental investigation was aimed to investigate the effect of exhaust gas recirculation (EGR) on wear of in-cylinder engine parts. EGR setup was prepared for a two-cylinder, air-cooled, constant-speed direct-injection compression-ignition engine. Test setup was run for 96hr under predetermined loading cycles in two phases; normally, operating condition (i.e., without EGR) and with a fixed EGR rate of 25%. Addition of metallic wear debris in the lubricating oil samples drawn after regular interval from both engine operating phases was investigated. Relatively higher concentrations of all wear metals were found in the lubricating oil of the EGR-operated engine, which indicates higher wear of various engine parts. Weight loss of piston rings used in both phases was compared to quantify the amount of wear of piston rings. To quantify the amount of cylinder wear surface roughness parameters of cylinder liners were measured at three positions (top dead center, mid-stroke, and bottom dead center) on thrust and anti-thrust side. A qualitative analysis was also carried out by taking surface profiles and Scanning Electron Micrographs at same locations.


Author(s):  
Chidiebere Nwaiwu ◽  
Kevin Nwaigwe ◽  
Nnamdi Ogueke

There has been a global search for alternative fuels that are environmentally friendly to replace and or compliment the conventional fossil fuels used in running engines. This is in line with the global action to reduce CO2 emissions hence ameliorating the effect of climate change. Biodiesel fuels have been adjudged to be clean energy with minimal environmental pollution during combustion. Hence, biodiesel fuels for running compression ignition engines have been developed from various feedstocks such as vegetable oils, animal fat, and waste or used cooking oils. The properties of these biodiesels have been reported to be dependent on the feedstock type and therefore vary according to the source feedstock. In carrying out this present study on the effects of utilising biodiesel fuel on the compression ignition engine, a numerical study of temperature distribution in the cylinder liner of biodiesel-powered compression ignition engine is presented. Biodiesel produced from palm kernel oil is used. Eight nodes in the cylinder liner spanning the top section of the liner, midpoint and the interface between the liner and the block were used as data source as it is established that sharp-edged points are most likely regions for thermal stress. Of the eight nodes selected, four were edge nodes and the other four were nodes at the interface with varying conditions. Model equations used for the study were developed and subsequently transformed using the finite difference method. Numerical solutions were obtained from computer codes written in MATLAB programming language. The obtained results from this code were compared to results obtained from commercial software (ANSYS FLUENT) for same geometry and boundary conditions. Results on the cylinder liner showed steady state temperatures were reached in about five minutes using both the MATLAB code and ANSYS FLUENT and both results showed a similar trend of temperature distribution in the radial direction. However, the MATLAB code showed higher temperatures at the upper section of the liner material as compared to the midpoint of the liner whereas ANSYS FLUENT showed the midpoint section to possess maximum temperatures as compared to the cylinder head section. Both results agree with the lower section having least temperature distribution. Further analyses were carried out on the midpoint of the cylinder and the cylinder head section and factors responsible for the discrepancies discussed. The outcome of this study presents palm kernel based biodiesel as an alternative fuel in cylinder engines while highlighting sections of the engine that require design attention in terms of heat flux and engine stability.


1943 ◽  
Vol 150 (1) ◽  
pp. 134-139
Author(s):  
W. L. Bride

The paper describes tests on a high-speed compression-ignition engine of 120 mm. bore fitted with a Ricardo “Comet” head in which the piston was of “Y” alloy. The temperatures were measured by thermocouples in the crown, the connexions to the temperature-measuring apparatus being intermittent, and made only when the piston approached bottom dead centre. Thermocouple voltages were measured on a potentiometer, using the “null deflexion” method. Piston crown temperatures were measured for various loads, speeds, and cylinder liner temperatures, and were found to be higher than those obtained in previous investigations because of the very high turbulence induced by the “Comet” type antechamber. Confirmatory tests were made by using temperature-indicating paints, but these were not as satisfactory as had been expected. The results are discussed in the light of knowledge gained in former work on this subject; and, in particular, comparison is made with temperatures obtained in tests on a Mirrlees-Ricardo sleeve valve engine of similar speed and using a piston of the same design and material.


Author(s):  
Chidiebere F. Nwaiwu ◽  
Olisaemeka C. Nwufo ◽  
Johnson O. Igbokwe ◽  
Nnamdi V. Ogueke ◽  
Emmanuel E. Anyanwu

A numerical study of temperature distribution in the cylinder liner of biodiesel-powered compression ignition engine is presented. The mathematical model equations developed were based on heat transfers in the cylinder liner and subsequently transformed using the finite difference method. Numerical solutions were obtained from computer codes written in MATLAB programming language. A biodiesel produced from Nigerian physic nut oil was used in the study. The result was compared with that obtained for conventional diesel fuel. The results revealed that the cylinder head section of the liner material presented higher temperature distribution compared to the oil sump section of the liner. Over a twelve-minute time range, the liner attained steady state with Jatropha-based biodiesel, recording a maximum temperature of 873.1°C. Conventional diesel recorded the lower temperature of 784.3°C. Results also showed that the cylinder head section of the liner material closest to the combustion chamber experienced the greatest temperature rise in comparison to other parts of the liner. These results show that though there are lots of publications confirming that a compression ignition engine previously running on diesel fuel can run on biodiesel fuel or its blend with diesel, there is a need for a further critical study on the development of engine parts like the cylinder liner.


Author(s):  
Naiara Lima Costa ◽  
Ramon Eduardo Pereira Silva ◽  
Letícia Schneider Ferrari

Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 265
Author(s):  
Ameer Suhel ◽  
Norwazan Abdul Rahim ◽  
Mohd Rosdzimin Abdul Rahman ◽  
Khairol Amali Bin Ahmad ◽  
Yew Heng Teoh ◽  
...  

In recent years, industries have been investing to develop a potential alternative fuel to substitute the depleting fossil fuels which emit noxious emissions. Present work investigated the effect of ferrous ferric oxide nano-additive on performance and emission parameters of compression ignition engine fuelled with chicken fat methyl ester blends. The nano-additive was included with various methyl ester blends at different ppm of 50, 100, and 150 through the ultrasonication process. Probe sonicator was utilized for nano-fuel preparation to inhibit the formation of agglomeration of nanoparticles in base fuel. Experimental results revealed that the addition of 100 ppm dosage of ferrous ferric oxide nanoparticles in blends significantly improves the combustion performance and substantially decrease the pernicious emissions of the engine. It is also found from an experimental results analysis that brake thermal efficiency (BTE) improved by 4.84%, a reduction in brake specific fuel consumption (BSFC) by 10.44%, brake specific energy consumption (BSEC) by 9.44%, exhaust gas temperature (EGT) by 19.47%, carbon monoxides (CO) by 53.22%, unburned hydrocarbon (UHC) by 21.73%, nitrogen oxides (NOx) by 15.39%, and smoke by 14.73% for the nano-fuel B20FFO100 blend. By seeing of analysis, it is concluded that the doping of ferrous ferric oxide nano-additive in chicken fat methyl ester blends shows an overall development in engine characteristics.


2021 ◽  
pp. 146808742110342
Author(s):  
Francisco Payri ◽  
Jaime Martín ◽  
Francisco José Arnau ◽  
Sushma Artham

In this work, the Global Energy Balance (GEB) of a 1.6 L compression ignition engine is analyzed during WLTC using a combination of experimental measurements and simulations, by means of a Virtual Engine. The energy split considers all the relevant energy terms at two starting temperatures (20°C and 7°C) and two altitudes (0 and 1000 m). It is shown that reducing ambient temperature from 20°C to −7°C decreases brake efficiency by 1% and increases fuel consumption by 4%, mainly because of the higher friction due to the higher oil viscosity, while the effect of increasing altitude 1000 m decreases brake efficiency by 0.8% and increases fuel consumption by 2.5% in the WLTC mainly due to the change in pumping. In addition, GEB shows that ambient temperature is affecting exhaust enthalpy by 4.5%, heat rejection to coolant by 2%, and heat accumulated in the block by 2.5%, while altitude does not show any remarkable variations other than pumping and break power.


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