Process Modeling and Simulation of Gas Processing Plants

Author(s):  
Saeid Mokhatab ◽  
William A. Poe ◽  
John Y. Mak
2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Umer Zahid

AbstractMost of the industrial acid gas removal (AGR) units employ chemical absorption process for the removal of acid gases from the natural gas. In this study, two gas processing plants operational in Saudi Arabia have been selected where two different amines n1amely, diglycolamine (DGA) and monoethanol amine (MDEA) are used to achieve the sweet gas purity with less than 4 ppm of H2S. This study performed a feasibility simulation of AGR unit by utilizing the amine blend (DGA+MDEA) for both plants instead of a single amine. The study used a commercial process simulator to analyze the impact of process variables such as amine circulation rate, amine strength, lean amine temperature, regenerator inlet temperature, and absorber and regenerator pressure on the process performance. The results reveal that when the MDEA (0–15 wt. %) is added to DGA, marginal energy savings can be achieved. However, significant operational energy savings can be made when the DGA (0–15 wt. %) is blended with MDEA being the main amine.


2021 ◽  
Vol 30 (5) ◽  
pp. 58-65
Author(s):  
A. Yu. Shebeko ◽  
Yu. N. Shebeko ◽  
A. V. Zuban

Introduction. GOST R 12.3.047-2012 standard offers a methodology for determination of required fire resistance limits of engineering structures. This methodology is based on a comparison of values of the fire resistance limit and the equivalent fire duration. However, in practice incidents occur when, in absence of regulatory fire resistance requirements, a facility owner, who has relaxed the fire resistance requirements prescribed by GOST R 12.3.047–2012, is ready to accept its potential loss in fire for economic reasons. In this case, one can apply the probability of safe evacuation and rescue to compare distributions of fire resistance limits, on the one hand, and evacuation and rescue time, on the other hand.A methodology for the identification of required fire resistance limits. The probabilistic method for the identification of required fire resistance limits, published in work [1], was tested in this study. This method differs from the one specified in GOST R 12.3.047-2012. The method is based on a comparison of distributions of such random values, as the estimated time of evacuation or rescue in case of fire at a production facility and fire resistance limits for engineering structures.Calculations of required fire resistance limits. This article presents a case of application of the proposed method to the rescue of people using the results of full-scale experiments, involving a real pipe rack at a gas processing plant [2].Conclusions. The required fire resistance limits for pipe rack structures of a gas processing plant were identified. The calculations took account of the time needed to evacuate and rescue the personnel, as well as the pre-set reliability of structures, given that the personnel evacuation and rescue time in case of fire is identified in an experiment.


2021 ◽  
Author(s):  
Ayman Ismail Al Zawaideh ◽  
Khalifa Hassan Al Hosani ◽  
Igor Boiko ◽  
Abdulla AlQassab ◽  
Ibrahim Khan

Abstract Compressors are widely used to transport gas offshore and onshore. Oil rigs and gas processing plants have several compressors operating either alone, in parallel or in trains. Hence, compressors must be controlled optimally to insure a high rate of production, and efficient power consumption. The aim of this paper is to provide a control algorithm to optimize the compressors operation in parallel in process industries, to minimize energy consumption in variable operating conditions. A dynamic control-oriented model of the compression system has been developed. The optimization algorithm is tested on an experimental prototype having two compressors connected in parallel. The developed optimization algorithm resulted in a better performance and a reduction of the total energy consumption compared to an equal load sharing scheme.


Author(s):  
Griffin Beck ◽  
Melissa Poerner ◽  
Kevin Hoopes ◽  
Sandeep Verma ◽  
Garud Sridhar ◽  
...  

Hydraulic fracturing treatments are used to produce oil and gas reserves that would otherwise not be accessible using traditional production techniques. Fracturing treatments require a significant amount of water, which has an associated environmental impact. In recent work funded by the Department of Energy (DOE), an alternative fracturing process has been investigated that uses natural gas as the primary fracturing fluid. In the investigated method, a high-pressure foam of natural gas and water is used for fracturing, a method than could reduce water usage by as much as 80% (by volume). A significant portion of the work focused on identifying and optimizing a mobile processing facility that can be used to pressurize natural gas sourced from adjacent wells or nearby gas processing plants. This paper discusses some of the evaluated processes capable of producing a high-pressure (10,000 psia) flow of natural gas from a low-pressure source (500 psia). The processes include five refrigeration cycles producing liquefied natural gas as well as a cycle that directly compresses the gas. The identified processes are compared based on their specific energy as calculated from a thermodynamic analysis. Additionally, the processes are compared based on the estimated equipment footprint and the process safety. Details of the thermodynamic analyses used to compare the cycles are provided. This paper also discusses the current state of the art of foam fracturing methods and reviews the advantages of these techniques.


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