Automated inspection system for washings by a neural network

Author(s):  
T. Ioi ◽  
M. Matsunaga ◽  
K. Morishita ◽  
J. Shimazaki ◽  
Y. Tanaka ◽  
...  
Author(s):  
Atsushi Teramoto ◽  
Takayuki Murakoshi ◽  
Masatoshi Tsuzaka ◽  
Hiroshi Fujita

The high density LSI packages such as BGA is being utilized in the car electronics and communications infrastructure products. These products require a high-speed and reliable inspection technique for their solder joints. In this paper, an automated X-ray inspection system for BGA mounted substrate based on oblique computed tomography are proposed. Automated inspection consisted of OCT capturing, position adjustment, bump extraction, character extraction and judgment. Five characteristic features related to the bump shape are introduced. And by combining the characteristic features using artificial neural network, the condition of solder bump was judged. In the experiments, these techniques were evaluated using actual BGA mounted substrate. As a result, the correct rate of judgment reached 99.7%, which shows the clear evidence that proposed techniques may be useful in the practice.


2018 ◽  
Author(s):  
W.F. Hsieh ◽  
Henry Lin ◽  
Vincent Chen ◽  
Irene Ou ◽  
Y.S. Lou

Abstract This paper describes the investigation of donut-shaped probe marker discolorations found on Al bondpads. Based on SEM/EDS, TEM/EELS, and Auger analysis, the corrosion product is a combination of aluminum, fluorine, and oxygen, implying that the discolorations are due to the presence of fluorine. Highly accelerated stress tests simulating one year of storage in air resulted in no new or worsening discolorations in the affected chips. In order to identify the exact cause of the fluorine-induced corrosion, the authors developed an automated inspection system that scans an entire wafer, recording and quantifying image contrast and brightness variations associated with discolorations. Dark field TEM images reveal thickness variations of up to 5 nm in the corrosion film, and EELS line scan data show the corresponding compositional distributions. The findings indicate that fluorine-containing gases used in upstream processes leave residues behind that are driven in to the Al bondpads by probe-tip forces and activated by the electric field generated during CP testing. The knowledge acquired has proven helpful in managing the problem.


Author(s):  
Zhiying Leng ◽  
Zhentao Wang

Abstract As an essential method for security inspection in nuclear facilities, digital radiography has the ability to find hidden contraband efficiently. However, the images obtained by current scanning digital radiography system can be degraded by several factors, such as statistical noise and response time of detectors. At high scanning speed, the statistical noise and vibration of the system deteriorates the quality of images. In addition, the reduction of image quality will influence the accuracy of image observation and recognition. To meet the demand of detection efficiency and quality, it is necessary to guarantee the quality of images under high scanning speed. Thus, to improve image quality of vehicles’ digital radiography at a certain scanning speed, we proposed an approach (VDR-CNN) to reduce or eliminate image noise, which is a convolutional neural network (CNN) with residual learning. The high-quality images obtained at low scanning speed of system served as the ground-truth image for VDR-CNN, while the low-quality counterpart corresponding to the high scanning speed served as the input. Then, the two images mentioned above constitute a training pair. By training this network with a set of training pairs, the mapping function of promoting image quality will be automatically learned so that the restored image can be obtained from the low-quality counterpart through the trained VDR-CNN. Moreover, this method avoids the difficulty in figuring and analyzing the complicated image degradation model. A series of experiments was carried out through the 60Co inspection system developed by Institute of Nuclear and New Energy Technology, Tsinghua University. The experimental result shows that this method has attained a satisfying result in denoising and preserving details of images and outperforms BM3D algorithm in terms of both image quality improvement and the processing speed. In conclusion, the proposed method improves the image quality of vehicles’ digital radiography and it is proved better than traditional methods.


2019 ◽  
Vol 9 (22) ◽  
pp. 4898 ◽  
Author(s):  
Augustas Urbonas ◽  
Vidas Raudonis ◽  
Rytis Maskeliūnas ◽  
Robertas Damaševičius

In the lumber and wood processing industry, most visual quality inspections are still done by trained human operators. Visual inspection is a tedious and repetitive task that involves a high likelihood of human error. Currently, new automated solutions with high-resolution cameras and visual inspection algorithms are being tested, but they are not always fast and accurate enough for real-time industrial applications. This paper proposes an automatic visual inspection system for the location and classification of defects on the wood surface. We adopted a faster region-based convolutional neural network (faster R-CNN) for the identification of defects on wood veneer surfaces. Faster R-CNN has been successfully used in medical image processing and object tracking before, but it has not yet been applied for wood panel surface quality assurance. To improve the results, we used pre-trained AlexNet, VGG16, BNInception, and ResNet152 neural network models for transfer learning. The results of the experiments using a synthetically augmented dataset are presented. The best average accuracy of 80.6% was obtained using the pretrained ResNet152 neural network model. By combining all the defect classes, a 96.1% accuracy of finding wood panel surface defects was achieved.


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