Additive manufacturing of lattice structures for high strength mechanical interlocking of metal and resin during injection molding

2021 ◽  
pp. 102463
Author(s):  
Saurav Verma ◽  
Cheng-Kang Yang ◽  
Chao-Hsun Lin ◽  
Jeng Ywam Jeng
2020 ◽  
Vol 10 (18) ◽  
pp. 6374
Author(s):  
Chen Pan ◽  
Yafeng Han ◽  
Jiping Lu

Cellular structures consist of foams, honeycombs, and lattices. Lattices have many outstanding properties over foams and honeycombs, such as lightweight, high strength, absorbing energy, and reducing vibration, which has been extensively studied and concerned. Because of excellent properties, lattice structures have been widely used in aviation, bio-engineering, automation, and other industrial fields. In particular, the application of additive manufacturing (AM) technology used for fabricating lattice structures has pushed the development of designing lattice structures to a new stage and made a breakthrough progress. By searching a large number of research literature, the primary work of this paper reviews the lattice structures. First, based on the introductions about lattices of literature, the definition and classification of lattice structures are concluded. Lattice structures are divided into two general categories in this paper: uniform and non-uniform. Second, the performance and application of lattice structures are introduced in detail. In addition, the fabricating methods of lattice structures, i.e., traditional processing and additive manufacturing, are evaluated. Third, for uniform lattice structures, the main concern during design is to develop highly functional unit cells, which in this paper is summarized as three different methods, i.e., geometric unit cell based, mathematical algorithm generated, and topology optimization. Forth, non-uniform lattice structures are reviewed from two aspects of gradient and topology optimization. These methods include Voronoi-tessellation, size gradient method (SGM), size matching and scaling (SMS), and homogenization, optimization, and construction (HOC). Finally, the future development of lattice structures is prospected from different aspects.


2010 ◽  
Vol 30 (6) ◽  
pp. 485-488 ◽  
Author(s):  
Jeppe Byskov-Nielsen ◽  
Jens V. Boll ◽  
Allan H. Holm ◽  
Rune Højsholt ◽  
Peter Balling

2021 ◽  
Vol 11 (15) ◽  
pp. 6946
Author(s):  
Bartłomiej Podsiadły ◽  
Andrzej Skalski ◽  
Wiktor Rozpiórski ◽  
Marcin Słoma

In this paper, we are focusing on comparing results obtained for polymer elements manufactured with injection molding and additive manufacturing techniques. The analysis was performed for fused deposition modeling (FDM) and single screw injection molding with regards to the standards used in thermoplastics processing technology. We argue that the cross-section structure of the sample obtained via FDM is the key factor in the fabrication of high-strength components and that the dimensions of the samples have a strong influence on the mechanical properties. Large cross-section samples, 4 × 10 mm2, with three perimeter layers and 50% infill, have lower mechanical strength than injection molded reference samples—less than 60% of the strength. However, if we reduce the cross-section dimensions down to 2 × 4 mm2, the samples will be more durable, reaching up to 110% of the tensile strength observed for the injection molded samples. In the case of large cross-section samples, strength increases with the number of contour layers, leading to an increase of up to 97% of the tensile strength value for 11 perimeter layer samples. The mechanical strength of the printed components can also be improved by using lower values of the thickness of the deposited layers.


2021 ◽  
Vol 113 (11-12) ◽  
pp. 3599-3612
Author(s):  
Chen Zhang ◽  
Abhishek Banerjee ◽  
Alison Hoe ◽  
Achutha Tamraparni ◽  
Jonathan R. Felts ◽  
...  

Author(s):  
Anil Saigal ◽  
John R. Tumbleston ◽  
Hendric Vogel

In the rapidly growing field of additive manufacturing (AM), the focus in recent years has shifted from prototyping to manufacturing fully functional, ultralight, ultrastiff end-use parts. This research investigates the mechanical behavior of octahedral, octet, vertex centroid, dode, diamond, rhombi octahedron, rhombic dodecahedron and solid lattice structured polyacrylate fabricated using Continuous Liquid Interface Production (CLIP) technology based on 3D printing and additive manufacturing processes. The compressive stress-strain behavior of the lattice structures observed is typical of cellular structures which include a region of nominally elastic response, yielding, plastic strain hardening to a peak in strength, followed by a drop in flow stress to a plateau region and finally rapid hardening associated with contact of the deformed struts with each other as part of densification. It was found that the elastic modulus and strength of the various lattice structured materials are proportional to each other. In addition, it was found that the octahedral, octet and diamond lattice structures are amongst the most efficient based on the measured specific stiffness and specific strength.


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