Precise monodisperse droplet production in a flow-focusing microdroplet generator

2020 ◽  
Vol 160 ◽  
pp. 321-325
Author(s):  
Wen Zeng ◽  
Hai Fu
Micromachines ◽  
2019 ◽  
Vol 10 (12) ◽  
pp. 812 ◽  
Author(s):  
Wen Zeng ◽  
Dong Xiang ◽  
Hai Fu

In a flow-focusing microdroplet generator, by changing the flow rates of the two immiscible fluids, production speed can be increased from tens to thousands of droplets per second. However, because of the nonlinearity of the flow-focusing microdroplet generator, the production speed of droplets is difficult to quantitatively study for the typical flow-focusing geometry. In this paper, we demonstrate an efficient method that can precisely predict the droplet production speed for a wide range of fluid flow rates. While monodisperse droplets are formed in the flow-focusing microchannel, droplet spacing as a function of time was measured experimentally. We discovered that droplet spacing changes periodically with time during each process of droplet generation. By comparing the frequency of droplet spacing fluctuations with the droplet production speed, precise predictions of droplet production speed can be obtained for different flow conditions in the flow-focusing microdroplet generator.


2021 ◽  
Author(s):  
Wen Zeng ◽  
Hai Fu

Abstract For droplet microfluidics, the electrical-detection method which can precisely detect the size of monodisperse droplets is demonstrated in this paper. In a Flow-focusing microdroplet generator, three pairs of the microelectrodes are allocated along the microchannel, and during the passing-by process of each droplet, both the length, the velocity and the production speed of the droplets can be obtained from the experimental measurements of the time-varying capacitance between each pair of the microelectrodes. Particularly, for different geometries of the Flow-focusing microchannel, the method of the electrical-detection is validated experimentally over a wide range of the typical conditions of monodisperse droplet production. In addition, the droplet size measured by the electrical-detection method is compared with that by the method of image processing, and the detection precision of the electrical-detection method is verified experimentally. Most importantly, by calculating the root-mean-square value of the droplet lengths for three pairs of the microelectrodes, the detection precision of the droplet size can be increased drastically.


Materials ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 2811 ◽  
Author(s):  
Mohammad Nooranidoost ◽  
Ranganathan Kumar

Cell microencapsulation is a promising technique to protect living cells in biomedical applications. Microfluidic devices can be utilized to control the production of high-throughput cell-laden droplets. This paper demonstrates the effects of flow-focusing geometry on the droplet size, frequency of droplet generation, and number of cells per droplet. Orifice radius, orifice length, and nozzle-to-orifice distance can significantly influence the flow-field and manipulate droplet formation. This paper analyzes these geometry effects using a numerical front-tracking method for the three fluid phases. It is found that as the orifice radius increases, the drop size and the number of cells in the droplet increase. For a short orifice radius, increasing the orifice length results in the generation of smaller droplets at higher frequency and fewer cells per droplet. On the other hand, for a longer orifice, droplet production is invariant with respect to orifice length. It is also found that shorter distances between the nozzle and the orifice lead to a more controlled and uniform production of droplets. When the nozzle-to-orifice length is increased, the droplet formation becomes non-uniform and unpredictable. Probability charts are plotted with respect to the orifice length and orifice radius, which show that a greater than 50 % probability of single cell encapsulation can be achieved consistently.


Lab on a Chip ◽  
2012 ◽  
Vol 12 (8) ◽  
pp. 1540 ◽  
Author(s):  
Christine C. Roberts ◽  
Rekha R. Rao ◽  
Michael Loewenberg ◽  
Carlton F. Brooks ◽  
Paul Galambos ◽  
...  

2021 ◽  
Author(s):  
Byeong-Ui Moon ◽  
Niki Abbasi ◽  
Steven G. Jones ◽  
Dae Kun Hwang ◽  
Scott S. H. Tsai

We present a simple microfluidic system that generates water-in-water, aqueous two phase system (ATPS) droplets, by passive flow focusing. ATPS droplet formation is achieved by applying weak hydrostatic pressures, with liquid-filled pipette tips as fluid columns at the inlets, to introduce low speed flows to the flow focusing junction. To control the size of the droplets, we systematically vary the interfacial tension and viscosity of the ATPS fluids, and adjust the fluid column height at the fluid inlets. The size of the droplets scales with a power-law of the ratio of viscous stresses in the two ATPS phases. Overall, we find a drop size coefficient of variation (CV; i.e. polydispersity) of about 10 %. We also find that when drops form very close to the flow focusing junction, the drops have CV of less than 1 %. Our droplet generation method is easily scalable: we demonstrate a parallel system that generates droplets simultaneously, and improves the droplet production rate by up to one order-of-magnitude. Finally, we show the potential application of our system for encapsulating cells in water-in-water emulsions, by encapsulating microparticles and cells. To the best of our knowledge, our microfluidic technique is the first that forms low interfacial tension ATPS droplets without applying external perturbations. We anticipate that this simple approach will find utility in drug and cell delivery applications because of the all-biocompatible nature of the water-in-water ATPS environment.


2021 ◽  
Vol 25 (3) ◽  
Author(s):  
Xiaofei Yuan ◽  
Andrew Glidle ◽  
Hitoshi Furusho ◽  
Huabing Yin

AbstractOptical-based microfluidic cell sorting has become increasingly attractive for applications in life and environmental sciences due to its ability of sophisticated cell handling in flow. The majority of these microfluidic cell sorting devices employ two-dimensional fluid flow control strategies, which lack the ability to manipulate the position of cells arbitrarily for precise optical detection, therefore resulting in reduced sorting accuracy and purity. Although three-dimensional (3D) hydrodynamic devices have better flow-focusing characteristics, most lack the flexibility to arbitrarily position the sample flow in each direction. Thus, there have been very few studies using 3D hydrodynamic flow focusing for sorting. Herein, we designed a 3D hydrodynamic focusing sorting platform based on independent sheath flow-focusing and pressure-actuated switching. This design offers many advantages in terms of reliable acquisition of weak Raman signals due to the ability to precisely control the speed and position of samples in 3D. With a proof-of-concept demonstration, we show this 3D hydrodynamic focusing-based sorting device has the potential to reach a high degree of accuracy for Raman activated sorting.


2021 ◽  
pp. 116799
Author(s):  
Wen Zeng ◽  
Zhizhong Tong ◽  
Xiaobiao Shan ◽  
Hai Fu ◽  
Tianhang Yang

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