Structural response predictions compared to material property estimates for structural integrity assessment under operational uncertainty

2018 ◽  
Vol 196 ◽  
pp. 49-62
Author(s):  
Kyunghoon Lee
Author(s):  
Paolo Monti ◽  
Caterina Molinari ◽  
Massimiliano Bocciarelli ◽  
Alberto Corigliano ◽  
Stefano Mariani

Several trunklines cross either areas which in the recent past were war theatre or dumping areas used for burying weapons after the last war. The presence of unexploded mines, bombs or torpedoes on the seabed constitutes a potential hazard for the structural integrity of submarine pipelines. Before laying, it is therefore necessary to remove the unexploded charges within a corridor including the route. Risk still remains during the pipeline life, since annual surveys can show evidences of unexploded mines or torpedoes dragged by fishing gears till the protruding pipeline. Consequently, the structural integrity assessment of a submarine pipeline subjected to underwater explosions is of the utmost importance. The aforementioned assessment involves several aspects: the characterization of shock wave and gas bubble pulsation in water; the definition of loading conditions on the pipeline; the characterisation of the strain-rate properties of the steel; the local and global structural analysis; the pipe verification criteria. Aim of this study is to describe how the aforementioned aspects can be managed. Analytical and numerical approaches concerning the assessment of the structural response of the pipeline are presented, and criteria for Serviceability and Accidental Limit States are proposed.


Author(s):  
Yupeng Cao ◽  
Guian Qian ◽  
Yinbiao He ◽  
Yuh J. Chao

A real crack to be assessed in a RPV is generally a shallow crack subjected to biaxial far-field stresses. However, the fracture toughness Kc or Jc, which is an important material property for the structural integrity assessment of RPV containing cracks, are usually tested on deep cracked compact tension [C(T)] or single-edged bending [SE(B)] specimens under uniaxial loading. The fracture toughness data do not reflect the realistic biaxial loading state that the cracks are subjected to. Cruciform bending [CR(B)] specimen is therefore developed to simulate the biaxial stress state. In this paper, a series of finite element (FE) simulations of the CR(B) specimens containing different semi-elliptical cracks are conducted. Stress-strain curves of materials of different yield strength and hardening behavior reflecting the variation in the mechanical properties of RPV steels due to aging or temperature change are implemented into the finite element models. The J-A2 theory is applied to analyze the crack tip constraint. The results show that the biaxial effect is material property dependent and affected by load levels.


2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Yupeng Cao ◽  
Guian Qian ◽  
Yinbiao He ◽  
Markus Niffenegger ◽  
Yuh J. Chao

In structural integrity analysis of reactor pressure vessels (RPVs), a postulated shallow crack is subjected to biaxial far-field stresses. However, the fracture toughness Kc or Jc, which is an important material property for the structural integrity assessment of RPVs, is usually obtained from testing deeply cracked compact tension (C(T)) or single-edged bending (SE(B)) specimens under uniaxial loading. Thus, the fracture toughness data do not reflect the biaxial loading state that cracks in a RPV are subjected to. Cruciform bending specimen was therefore developed to simulate the biaxial stress state. In this paper, a series of finite element (FE) simulations of the cruciform specimens containing different crack geometries and of different material properties are conducted. The crack tip stress fields are analyzed, and the constraint is investigated using the J–A2 theory. The results show that the biaxial effect is material property dependent which could be useful for the optimization of the test method and the better design of cruciform specimens. The trends about the biaxial loading effect revealed in this study would also be helpful in estimating the safe operating life of RPVs.


Author(s):  
Daigo Watanabe ◽  
Kiminobu Hojo

This paper introduces an example of structural integrity evaluation for Light Water Reactor (LWR) against excessive loads on the Design Extension Condition (DEC). In order to assess the design acceptance level of DEC, three acceptance criteria which are the stress basis limit of the current design code, the strain basis limit of the current design code and the strain basis limit by using Load and Resistance Factor Design (LRFD) method were applied. As a result the allowable stress was increased by changing the acceptance criteria from the stress basis limit to the strain basis limit. It is shown that the practical margin of the LWR’s components still keeps even on DEC by introducing an appropriate criterion for integrity assessment and safety factors.


Author(s):  
Sébastien Fouques ◽  
Ole Andreas Hermundstad

The paper is concerned with the launch of free-fall lifeboats (FFL). It proposes a method that complies with the DNV-OS-E406 standard in order to select characteristic launches from Monte Carlo simulations for further structural load assessment with CFD and FEM. Proxy variables derived from kinematic parameters and aiming at predicting pressure load indicators are computed with the VARUNA launch simulator developed by MARINTEK. The statistical distributions of the proxy variables obtained from the Monte Carlo simulations are used to identify critical scenarios, and characteristic launches can then be selected from a chosen probability level. The feasibility of the proposed method is documented in the paper for several types of pressure loads. Existing model test data from various FFL-launch campaigns in calm water and in waves are used to compute the proxy variables as it would be done in the VARUNA simulator. Scatter diagrams showing the correlation with actual measured pressure load indicators are then established to assess the quality of the chosen proxy variables.


Author(s):  
Dominique Moinereau ◽  
Jean-Michel Frund ◽  
Henriette Churier-Bossennec ◽  
Georges Bezdikian ◽  
Alain Martin

A significant extensive Research & Development work is conducted by Electricite´ de France (EDF) related to the structural integrity re-assessment of the French 900 and 1300 MWe reactor pressure vessels in order to increase their lifetime. Within the framework of this programme, numerous developments have been implemented or are in progress related to the methodology to assess flaws during a pressurized thermal shock (PTS) event. The paper contains three aspects: a short description of the specific French approach for RPV PTS assessment, a presentation of recent improvements on thermalhydraulic, materials and mechanical aspects, and finally an overview of the present R&D programme on thermalhydraulic, materials and mechanical aspects. Regarding the last aspect on present R&D programme, several projects in progress will be shortly described. This overview includes the redefinition of some significant thermalhydraulic transients based on some new three-dimensional CFD computations (focused at the present time on small break LOCA transient), the assessment of vessel materials properties, and the improvement of the RPV PTS structural integrity assessment including several themes such as warm pre-stress (WPS), crack arrest, constraint effect ....


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