scholarly journals Predication of the in-plane mechanical properties of continuous carbon fibre reinforced 3D printed polymer composites using classical laminated-plate theory

2020 ◽  
pp. 113226
Author(s):  
Khalid Saeed ◽  
Alistair McIlhagger ◽  
Eileen Harkin-Jones ◽  
John Kelly ◽  
Edward Archer
2021 ◽  
Author(s):  
Xiaobing Shi ◽  
Jin Zhang ◽  
Nathaniel Alan Corrigan ◽  
Cyrille Boyer

Reversible addition-fragmentation chain-transfer (RAFT) polymerization has been widely exploited to produce homogeneous and living polymer networks for advanced material design. In this work, we incorporate silica nanoparticles (SNPs) into a...


2021 ◽  
pp. 115033
Author(s):  
Khalid Saeed ◽  
Alistair McIlhagger ◽  
Eileen Harkin-Jones ◽  
Cormac McGarrigle ◽  
Dorian Dixon ◽  
...  

Author(s):  
Jordan Garcia ◽  
Robert Harper ◽  
Y. Charles Lu

Abstract Composite products are often created using traditional manufacturing methods such as compression or injection molding. Recently, additive manufacturing (3D printing) techniques have been used for fabricating composites. 3D printing is the process of producing three-dimensional parts through the successive combination of various layers of material. This layering effect in combination with exposure to ambient (or reduced) temperature and pressure cause the finished products to have inconsistent microstructures. The inconsistent microstructures along with the oriented reinforcing fibers create anisotropic parts with difficulty to predict mechanical properties. In this paper, the mechanical properties of fiber reinforced polymer composites produced by additive manufacturing technique (3D printing) and by traditional manufacturing technique (compression molding) were investigated. Three open-source 3D printers, i.e. FlashForge Dreamer, Tevo Tornado, and Prusa i3 Mk3, were used to fabricate bending samples from carbon-fiber reinforced ABS (acrylonitrile butadiene styrene). Results showed that there exist significant discrepancies and anisotropies in mechanical properties of 3D printed composites. First, the properties vary greatly among parts made from different printers. Secondly, the mechanical responses of 3D printed parts strongly depend upon the orientations of the filaments. Parts with the infill oriented along the length of the specimens showed the most favorable mechanical responses such as Young’s modulus, maximum strength, and toughness. Thirdly, all 3D printed parts exhibit inferior properties to those made by conventional manufacturing. Finally, theoretical modeling has been attempted to predict the mechanical responses of 3D printed products and can potentially be used to “design” the 3D printing processes to achieve the optimal performance.


2021 ◽  
Author(s):  
Satheeshkumar S. ◽  
Sathishkumar T. P ◽  
Rajini Nagarajan ◽  
Navaneethakrishnan P. ◽  
Sikiru O. Ismail ◽  
...  

Abstract The present work investigates the mechanical strengths retention and prediction of maximum service life of sets of laminated composites by analyzing their diffusion coefficients and activation energies, using Fick’s law and Arrhenius principle. Jute fiber woven mat reinforced epoxy laminated composites (JFMRLCs) were prepared by simple hand lay-up and compression molding methods. The layering patterns of 0º balanced laminate of [0º/0º/0º/0º/0º], 30º angle-ply laminate of [0º/+30º/0º/-30º/0º] and 45° angle-ply laminate of [0°/+45°/0°/-45°/0°] were used to prepare the composite samples, according to classical laminated plate theory (CLPT). The composites were immersed in water at different periods of 10, 20, 30 and 40 days aging. The effects of the various periods of aging on their mechanical properties were studied. The results showed that the weights of the composite samples increased by increasing the aging periods. The mechanical properties of aged (wet) composites were compared with the unaged (dry) counterparts to predict their strengths retention. The composite with 45° layering pattern exhibited the maximum strength retention. Also, the same composite sample with layering pattern of 45° produced the maximum activation energy, based on Arrhenius principle. The tensile fractured surfaces were analyzed to investigate into their fiber-matrix interfacial bonds through images obtained from scanning electron microscopy (SEM). Summarily, it was evident that optimum JFMRLCs with layering pattern of 45° exhibited best mechanical properties. Hence, they can act as suitable, sustainable, low cost and environmentally friendly composite materials for structural marine and other related engineering applications.


Author(s):  
Jordan Garcia ◽  
Robert Harper ◽  
Y. Charles Lu

Abstract Composite products are often created using traditional manufacturing methods such as compression or injection molding. Recently, additive manufacturing (3D printing) techniques have been used for fabricating composites. 3D printing is the process of producing three-dimensional parts through the successive combination of various layers of material. This layering effect in combination with exposure to ambient (or reduced) temperature and pressure cause the finished products to have inconsistent microstructures. The inconsistent microstructures along with the oriented reinforcing fibers create anisotropic parts with difficulty to predict mechanical properties. In this paper, the mechanical properties of fiber reinforced polymer composites produced by additive manufacturing technique (3D printing) and by traditional manufacturing technique (compression molding) were investigated. Three open-source 3D printers, i.e. FlashForge Dreamer, Tevo Tornado, and Prusa i3 Mk3, were used to fabricate bending samples from carbon-fiber reinforced ABS (acrylonitrile butadiene styrene). Results showed that there exist significant discrepancies and anisotropies in mechanical properties of 3D printed composites. First, the properties vary greatly among parts made from different printers. Secondly, the mechanical responses of 3D printed parts strongly depend upon the orientations of the filaments. Parts with the infill oriented along the length of the specimens showed the most favorable mechanical responses such as Young's modulus, maximum strength, and toughness. Thirdly, all 3D printed parts exhibit inferior properties to those made by conventional manufacturing. Finally, theoretical modeling has been attempted to predict the mechanical responses of 3D printed products and can be used to “design” the 3D printing processes.


2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Xia Yang ◽  
Yingchao Ma ◽  
Dongsheng He ◽  
Xiaozhong Du ◽  
Rongjun Wang

In order to have both the surface corrosion resistance of aluminum alloy and the high specific strength characteristics of titanium alloy, titanium alloy TC4, and aluminum alloy 6061 can be used to make aluminum-titanium-aluminum (Al-Ti-Al) three-layer laminated plate by hot rolling. In this paper, the classical laminated plate theory was used to calculate the stiffness, specific stiffness, strength, and specific strength of the laminated plate. The results showed that when the coating rate of titanium alloy TC4 was 0.5, bending specific stiffness and bending specific strength were the minimum, but all other parameters increased with the increase of the coating rate of titanium alloy TC4. Therefore, in actual production, the coating rate of titanium alloy should be avoided being 0.5. Then, the rolling experiments of the Al-Ti-Al laminated plate were carried out with different temperatures, reduction rates, and thickness ratios. Finally, the tensile test and energy spectrum analysis of the laminated plate were carried out. The results showed that, with the increase of rolling temperature, the tensile strength, the extensibility, and the thickness of the diffusion layer increased; if the coating rate of titanium alloy TC4 was between 0.2 and 0.33, the mechanical properties, the bonding strength, and the thickness of the diffusion layer increased with the increase of the coating rate of titanium alloy TC4.


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