An exploration of utilizing low-pressure diesel injection for natural gas dual-fuel low-temperature combustion

Energy ◽  
2018 ◽  
Vol 153 ◽  
pp. 248-255 ◽  
Author(s):  
Heping Song ◽  
Changpeng Liu ◽  
Yanfei Li ◽  
Zhi Wang ◽  
Longfei Chen ◽  
...  
Author(s):  
Lorenzo Bartolucci ◽  
Stefano Cordiner ◽  
Vincenzo Mulone ◽  
Sundar R. Krishnan ◽  
Kalyan K. Srinivasan

Abstract Dual fuel diesel-methane low temperature combustion (LTC) has been investigated by various research groups, showing high potential for emissions reduction (especially oxides of nitrogen (NOx) and particulate matter (PM)) without adversely affecting fuel conversion efficiency in comparison with conventional diesel combustion. However, when operated at low load conditions, dual fuel LTC typically exhibit poor combustion efficiencies. This behavior is mainly due to low bulk gas temperatures under lean conditions, resulting in unacceptably high carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions. A feasible and rather innovative solution may be to split the pilot injection of liquid fuel into two injection pulses, with the second pilot injection supporting the methane combustion once the process is initiated by the first one. In this work, diesel-methane dual fuel LTC is investigated numerically in a single-cylinder heavy-duty engine operating at 5 bar brake mean effective pressure (BMEP) at 85% and 75% percentage of energy substitution (PES) by methane (taken as a natural gas surrogate). A multidimensional model is first validated in comparison with experimental data obtained on the same single-cylinder engine for early single pilot diesel injection at 310 CAD and 500 bar rail pressure. With the single pilot injection case as baseline, the effects of multiple pilot injections and different rail pressures on combustion emissions are investigated, again showing good agreement with experimental data. Apparent heat release rate and cylinder pressure histories as well as combustion efficiency trends are correctly captured by the numerical model. Results prove that higher rail pressures yield reductions of HC and CO by 90% and 75%, respectively, at the expense of NOx emissions, which increase by ∼30% from baseline. Furthermore, it is shown that post-injection during the expansion stroke does not support the stable development of the combustion front as the combustion process is confined close to the diesel spray core.


2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Lorenzo Bartolucci ◽  
Stefano Cordiner ◽  
Vincenzo Mulone ◽  
Sundar R. Krishnan ◽  
Kalyan K. Srinivasan

Abstract Dual-fuel diesel–methane low-temperature combustion (LTC) has been investigated by various research groups, showing high potential for emissions reduction (especially oxides of nitrogen oxide (NOx) and particulate matter (PM)) without adversely affecting fuel conversion efficiency in comparison with conventional diesel combustion. However, when operated at low load conditions, dual-fuel LTC typically exhibits poor combustion efficiencies. This behavior is mainly due to low bulk gas temperatures under lean conditions, resulting in unacceptably high carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions. A feasible and rather innovative solution may be to split the pilot injection of liquid fuel into two injection pulses, with the second pilot injection supporting CO and UHC oxidation once combustion is initiated by the first one. In this study, diesel–methane dual-fuel LTC is investigated numerically in a single-cylinder heavy-duty engine operating at 5 bar brake mean effective pressure (BMEP) at 85% and 75% percentage of energy substitution (PES) by methane (taken as a natural gas (NG) surrogate). A multidimensional model is first validated in comparison with the experimental data obtained on the same single-cylinder engine for early single pilot diesel injection at 310 crank angle degrees (CAD) and 500 bar rail pressure. With the single pilot injection case as baseline, the effects of multiple pilot injections and different rail pressures on combustion and emissions are investigated, again showing good agreement with the experimental data. Apparent heat release rate and cylinder pressure histories as well as combustion efficiency trends are correctly captured by the numerical model. Results prove that higher rail pressures yield reductions of HC and CO by 90% and 75%, respectively, at the expense of NOx emissions, which increase by ∼30% from baseline still remaining at very low level (under 1 g/kWh). Furthermore, it is shown that postinjection during the expansion stroke does not support the stable development of the combustion front as the combustion process is confined close to the diesel spray core.


Author(s):  
A. Gharehghani ◽  
M. Mirsalim ◽  
A. Jazayeri ◽  
R. Hosseini

Low Temperature combustion (LTC) strategies are capable of simultaneous reduction in NOx and particulate matter (PM) emissions. However, this combustion process generally leads to higher HC and CO emissions together with more cyclic variation (unstable combustion) especially at light engine loads. These emissions could drastically be reduced using certain alternative fuels like natural gas and biodiesel in LTC or PCI combustion engines. In the present research, a single cylinder compression ignition engine has been modified to operate in dual fuel mode with natural gas injection into the intake manifold as the main fuel and biodiesel as the pilot fuel to ignite the gas/air mixture. The combustion characteristics, engine performance and exhaust emissions of the reactivity controlled compression ignition (RCCI) dual fueled CNG/biodiesel engine are investigated and compared with the conventional diesel engine mode at various load conditions. The analysis of the results revealed that biodiesel as the high reactivity fuel in RCCI mode leads to higher in-cylinder pressure together with shorter heat release rate duration, compared to the common diesel engine. Experimental results indicated that combining the low temperature combustion concept and alternative fuels (e.g. biodiesel and naturals gas) causes lower levels of unburned hydrocarbon (UHC) and carbon monoxide (CO) as well as nitrogen oxide (NOx) emissions.


Author(s):  
A. C. Polk ◽  
C. D. Carpenter ◽  
E. S. Guerry ◽  
U. Dwivedi ◽  
K. K. Srinivasan ◽  
...  

This paper presents an experimental analysis of diesel-ignited propane dual fuel low temperature combustion (LTC) based on performance, emissions, and in-cylinder combustion data from a modern, heavy-duty diesel engine. The engine used for these experiments was a 12.9-liter, six-cylinder, direct injection heavy-duty diesel engine with electronic unit diesel injection pumps, a variable geometry turbocharger, and cooled exhaust gas recirculation (EGR). The experiments were performed with gaseous propane (the primary fuel) fumigated upstream of the turbocharger and diesel (the pilot fuel) injected directly into the cylinders. Results are presented for a range of diesel injection timings (SOIs) from 10° BTDC to 50° BTDC at a brake mean effective pressure (BMEP) of 5 bar and a constant engine speed of 1500 RPM. The effects of SOI, percent energy substitution (PES) of propane (i.e., replacement of diesel fuel energy with propane), intake boost pressure, and cooled EGR on the dual fuel LTC process were investigated. The approach was to determine the effects of SOI while maximizing the PES of propane. Dual fuel LTC was achieved with very early SOIs (e.g., 50° BTDC) coupled with high propane PES (> 84%), which yielded near-zero NOx (< 0.02 g/kW-hr) and very low smoke emissions (< 0.1 FSN). Increasing the propane PES beyond 84% at the SOI of 50° BTDC yielded a high COV of IMEP due to retarded combustion phasing (CA50). Intake boost pressures were increased and EGR rates were decreased to minimize the COV, allowing higher propane PES (∼ 93%); however, lower fuel conversion efficiencies (FCE) and higher HC and CO emissions were observed.


Author(s):  
Andrew C. Polk ◽  
Chad D. Carpenter ◽  
E. Scott Guerry ◽  
U. Dwivedi ◽  
Kalyan Kumar Srinivasan ◽  
...  

This paper presents an experimental analysis of diesel-ignited propane dual fuel low temperature combustion (LTC) based on performance, emissions, and in-cylinder combustion data from a modern, heavy-duty diesel engine. The engine used for these experiments was a 12.9-liter, six-cylinder, direct injection heavy-duty diesel engine with electronic unit diesel injection pumps, a variable geometry turbocharger, and cooled exhaust gas recirculation (EGR). The experiments were performed with gaseous propane (the primary fuel) fumigated upstream of the turbocharger and diesel (the pilot fuel) injected directly into the cylinders. Results are presented for a range of diesel injection timings (SOIs) from 10 deg BTDC to 50 deg BTDC at a brake mean effective pressure (BMEP) of 5 bar and a constant engine speed of 1500 rpm. The effects of SOI, percent energy substitution (PES) of propane (i.e., replacement of diesel fuel energy with propane), intake boost pressure, and cooled EGR on the dual fuel LTC process were investigated. The approach was to determine the effects of SOI while maximizing the PES of propane. Dual fuel LTC was achieved with very early SOIs (e.g., 50 deg BTDC) coupled with high propane PES (>84%), which yielded near-zero NOx (<0.02 g/kW h) and very low smoke emissions (<0.1 FSN). Increasing the propane PES beyond 84% at the SOI of 50 deg BTDC yielded a high COV of IMEP due to retarded combustion phasing (CA50). Intake boost pressures were increased and EGR rates were decreased to minimize the COV, allowing higher propane PES (∼93%); however, lower fuel conversion efficiencies (FCE) and higher HC and CO emissions were observed.


Fuel ◽  
2021 ◽  
Vol 305 ◽  
pp. 121372
Author(s):  
Deivanayagam Hariharan ◽  
Sundar Rajan Krishnan ◽  
Kalyan Kumar Srinivasan ◽  
Aamir Sohail

Fuel ◽  
2019 ◽  
Vol 246 ◽  
pp. 295-307 ◽  
Author(s):  
Deivanayagam Hariharan ◽  
Ruinan Yang ◽  
Yingcong Zhou ◽  
Brian Gainey ◽  
Sotirios Mamalis ◽  
...  

Author(s):  
Andrea Aniello ◽  
Lorenzo Bartolucci ◽  
Stefano Cordiner ◽  
Vincenzo Mulone ◽  
Sundar R. Krishnan ◽  
...  

Over the last few decades, emissions regulations for internal combustion engines have become increasingly restrictive, pushing researchers around the world to exploit innovative propulsion solutions. Among them, the dual fuel low temperature combustion (LTC) strategy has proven capable of reducing fuel consumption and while meeting emissions regulations for oxides of nitrogen (NOx) and particulate matter (PM) without problematic aftertreatment systems. However, further investigations are still needed to reduce engine-out hydrocarbon (HC) and carbon monoxide (CO) emissions as well as to extend the operational range and to further improve the performance and efficiency of dual-fuel engines. In this scenario, the present study focuses on numerical simulation of fumigated methane-diesel dual fuel LTC in a single-cylinder research engine (SCRE) operating at low load and high methane percent energy substitution (PES). Results are validated against experimental cylinder pressure and apparent heat release rate (AHRR) data. A 3D full-cylinder RANS simulation is used to thoroughly understand the influence of the start of injection (SOI) of diesel fuel on the overall combustion behavior, clarifying the causes of AHRR transition from two-stage AHRR at late SOIs to single-stage AHRR at early SOIs, low temperature heat release (LTHR) behavior, as well as high HC production. The numerical campaign shows that it is crucial to reliably represent the interaction between the diesel spray and the in-cylinder charge to match both local and overall methane energy fraction, which in turn, ensures a proper representation of the whole combustion. To that aim, even a slight deviation (∼3%) of the trapped mass or of the thermodynamic conditions would compromise the numerical accuracy, highlighting the importance of properly capturing all the phenomena occurring during the engine cycle. The comparison between numerical and experimental AHRR curves shows the capability of the numerical framework proposed to correctly represent the dual-fuel combustion process, including low temperature heat release (LTHR) and the transition from two-stage to single stage AHRR with advancing SOI. The numerical simulations allow for quantitative evaluation of the residence time of vapor-phase diesel fuel inside the combustion chamber and at the same time tracking the evolution of local diesel mass fraction during ignition delay — showing their influence on the LTHR phenomena. Oxidation regions of diesel and ignition points of methane are also displayed for each case, clarifying the reasons for the observed differences in combustion evolution at different SOIs.


Sign in / Sign up

Export Citation Format

Share Document