scholarly journals On the relationship between cutting forces and anisotropy features in the milling of LPBF Inconel 718 for near net shape parts

2021 ◽  
pp. 103801
Author(s):  
José David Pérez ◽  
Luis Norberto López de Lacalle ◽  
Gorka Urbikain ◽  
Octavio Pereira ◽  
Silvia Martínez ◽  
...  
Keyword(s):  
Cutting Forces ◽  
Inconel 718 ◽  
Near Net Shape ◽  
The Relationship

scholarly journals Study of ultrasonic vibration–assisted thread turning of Inconel 718 superalloy

2019 ◽  
Vol 11 (10) ◽  
pp. 168781401988377
Author(s):  
Yu He ◽  
Zhongming Zhou ◽  
Ping Zou ◽  
Xiaogang Gao ◽  
Kornel F Ehmann
Keyword(s):  
Surface Quality ◽  
Ultrasonic Vibration ◽  
Inconel 718 ◽  
Gas Turbines ◽  
Tool Path ◽  
Machining Parameters ◽  
Thread Cutting ◽  
Workpiece Surface ◽  
Inconel 718 Superalloy ◽  
The Relationship

With excellent properties, high-temperature superalloys have become the main application materials for aircraft engines, gas turbines, and many other devices. However, superalloys are typically difficult to machine, especially for the thread cutting. In this article, an ultrasonic vibration–assisted turning system is proposed for thread cutting operations in superalloys. A theoretical analysis of ultrasonic vibration–assisted thread cutting is carried out. An ultrasonic vibration–assisted system was integrated into a standard lathe to demonstrate thread turning in Inconel 718 superalloy. The influence of ultrasonic vibration–assisted machining on workpiece surface quality, chip shape, and tool wear was analyzed. The relationship between machining parameters and ultrasonic vibration–assisted processing performance was also explored. By analyzing the motion relationship between tool path and workpiece surface, the reasons for improved workpiece surface quality by ultrasonic vibration–assisted machining were explained.

scholarly journals Modelling of Rotary EDM Process Parameters of Inconel 718 Using Artificial Neural Networks

Mechanika ◽  
2020 ◽  
Vol 26 (6) ◽  
pp. 540-544
Author(s):  
Jayaraj JEEVAMALAR ◽  
Sundaresan RAMABALAN ◽  
Chinnamuthu SENTHILKUMAR
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Process Parameters ◽  
Inconel 718 ◽  
Machining Process ◽  
Artificial Neural ◽  
Pulse On Time ◽  
Pulse Off Time ◽  
Matlab Programming ◽  
The Relationship

Modelling is used for correlating the relationship between the input process parameters and the output responses during the machining process. To characterize real-world systems of considerable complexity, an Artificial Neural Network (ANN) model is regularly used to replace the mathematical approximation of the relationship. This paper explains the methodological procedure and the outcome of the ANN modeling process for Electrical Discharge Drilling of Inconel 718 superalloy and hollow tubular copper as tool electrode. The most important process parameters in this work are peak current, pulse on time and pulse off time with machining performances of material removal rate and surface roughness. The experiments were performed by L20 Orthogonal Array. In such conditions, an Artificial Neural Network model is developed using MATLAB programming on the Feed Forward Back Propagation technique was used to predict the responses. The experimental data were separated into three parts to train, test the network and validate the model. The developed model has been confirmed experimentally for training and testing in considering the number of iterations and mean square error convergence criteria. The developed model results are to approximate the responses fairly exactly. The model has the mean correlation coefficient of 0.96558. Results revealed that the proposed model can be used for the prediction of the complex EDM drilling process.

Measurement-based modelling of cutting forces in micro-milling of Inconel 718

2017 ◽  
Vol 13 (1) ◽  
pp. 1 ◽  
Author(s):  
Xiaohong Lu ◽  
Zhenyuan Jia ◽  
Hua Wang ◽  
Xiaochen Hu ◽  
Guangjun Li ◽  
...  
Keyword(s):  
Cutting Forces ◽  
Inconel 718 ◽  
Micro Milling

The Numerical Simulations of Forces Acting on TBM Disc Cutters with the Consideration of Confining Pressure and Damage in Rocks

2011 ◽  
Vol 105-107 ◽  
pp. 1170-1174
Author(s):  
Hui Yun Li ◽  
Guang Yu Shi
Keyword(s):  
Penetration Depth ◽  
Cutting Forces ◽  
Confining Pressure ◽  
Material Model ◽  
Disc Cutter ◽  
Finite Element Software ◽  
Linear Dynamic ◽  
Dynamic Finite Element ◽  
Disc Cutters ◽  
The Relationship

This paper gives a brief explanation of the failure mechanism of rock fragmentation in rock cutting. The JOHNSON_HOLMGIST_CONCRETE is selected as the rock material model in numerical simulation with confining pressure and damage influence introduced. We use the non-linear dynamic finite element software LS/DYNA to simulate the dynamic process of cutting rock. The cutting forces acting on disc cutter are computed. The relationship between cutting forces and penetration depth, confining pressure and damage parameters are obtained. The results show that, the cutting forces increase with the penetration depth. They are larger in equal confining pressure than unequal condition. The forces are amplified with the damage parameters increasing. The conclusion provides a reference for the prediction of the cutting forces.

scholarly journals CO2 cryogenic milling of Inconel 718: cutting forces and tool wear

2020 ◽  
Vol 9 (4) ◽  
pp. 8459-8468 ◽  
Author(s):  
Octavio Pereira ◽  
Ainhoa Celaya ◽  
Gorka Urbikaín ◽  
Adrián Rodríguez ◽  
Asier Fernández-Valdivielso ◽  
...  
Keyword(s):  
Tool Wear ◽  
Cutting Forces ◽  
Inconel 718 ◽  
Cryogenic Milling

Assessment of Plasma Enhanced Machining for Improved Machinability of Inconel 718

1997 ◽  
Vol 119 (1) ◽  
pp. 125-129 ◽  
Author(s):  
J. W. Novak ◽  
Y. C. Shin ◽  
F. P. Incropera
Keyword(s):  
Experimental Study ◽  
Surface Roughness ◽  
Tool Life ◽  
Cutting Forces ◽  
Inconel 718 ◽  
Experimental Results ◽  
Hybrid Machining ◽  
Machining System ◽  
Conventional Machining

An experimental study has been performed to assess the feasibility of using a hybrid machining system to improve the machinability of Inconel 718. An assembled plasma enhanced machining (PEM) system is described, and experimental results obtained from both conventional and plasma enhanced machining of Inconel 718 are compared. Several advantages of PEM over conventional machining are demonstrated, including improvement of surface roughness, lower cutting forces and extended tool life.

A cutting forces model for milling Inconel 718 alloy based on a material constitutive law

2012 ◽  
Vol 227 (8) ◽  
pp. 1761-1775 ◽  
Author(s):  
HZ Li ◽  
J Wang
Keyword(s):  
Cutting Forces ◽  
Inconel 718 ◽  
Shear Plane ◽  
Material Model ◽  
Constitutive Law ◽  
Percentage Error ◽  
Force Model ◽  
Inconel 718 Alloy ◽  
Average Percentage ◽  
Constitutive Material Model

This article presents a cutting force model for the milling of Inconel 718 whose machinability is considered to be very poor. The Johnson–Cook constitutive material model is used to determine the flow stress of Inconel 718 while the shear angle is determined based on a shear plane model assuming that the total energy on the shear plane plus the energy on the rake face is minimum. The temperature in the machining region is determined by using an iterative process. Finally, the cutting forces on each tooth of the milling cutter are calculated from its chip load considering the oblique cutting effects. The model is then verified by comparing the model predictions with the experimental data under the corresponding conditions, which shows a relatively good agreement with an average percentage error of 10.5% along the feed and normal directions.

Measurement-based modelling of cutting forces in micro-milling of Inconel 718

2017 ◽  
Vol 13 (1) ◽  
pp. 1
Author(s):  
Likun Si ◽  
Guangjun Li ◽  
Xiaochen Hu ◽  
Zhenyuan Jia ◽  
Hua Wang ◽  
...  
Keyword(s):  
Cutting Forces ◽  
Inconel 718 ◽  
Micro Milling

A Study of Cutting Forces in High-Speed Dry Milling of Inconel 718

2012 ◽  
Vol 500 ◽  
pp. 105-110 ◽  
Author(s):  
Huai Zhong Li ◽  
Jun Wang
Keyword(s):  
Cutting Forces ◽  
Inconel 718 ◽  
High Speed ◽  
Cutting Speed ◽  
High Yield ◽  
Dry Milling ◽  
Machining Processes ◽  
Dry Cutting ◽  
High Tendency ◽  
Coated Carbide

nconel 718 is one of the most commercially important superalloys but with very poor machinability. It has a very high yield stress and a high tendency to adhesion and work-hardening. A recent trend of improving the machining processes of difficult-to-cut materials is to move towards dry cutting operations. This paper presents an experimental study of the cutting forces in high speed dry milling of Inconel 718 using a milling cutter with coated carbide inserts. It is found that the peak cutting forces increase with an increase in chip load in a nonlinear way, but cutting speed does not show a significant influence on the cutting force for the range of cutting speeds tested in this study.

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