A leakage model for a seal-on-seal structure based on porous media method

2020 ◽  
Vol 188 ◽  
pp. 104227 ◽  
Author(s):  
Chuanjun Liao ◽  
Haipeng Chen ◽  
Haoran Lu ◽  
Ruitao Dong ◽  
Hailiang Sun ◽  
...  
2021 ◽  
pp. 1-37
Author(s):  
Yuta Tsubokura ◽  
Kyohei Noguchi ◽  
Tomomi Yagi

Abstract Airborne salt accelerates the corrosion of steel materials and, thus, must be quantitatively evaluated for the management of steel structures. In Japan, the dry gauze method, which uses a gauze embedded in a wooden frame, is often used to evaluate the amount of airborne salt. However, its collection efficiency for salt particles has not been verified owing to the complex airflows around the device. Therefore, as a first step to clarify the collection efficiency, the authors simulated the flow field around the collection device using computational fluid dynamics. In this study, the gauze was modeled as a porous medium to reduce the computational costs. Wind tunnel tests were performed to obtain the pressure loss coefficients of the gauze, which is necessary for the porous media method. Subsequently, particle tracking was performed in the calculated flow field, and the collection efficiency was evaluated under the condition of a filtration efficiency of 100%. The flow fields around the device were accurately reproduced using the porous media model, which considered both the tangential and normal resistances of the gauze. This result suggests that the tangential resistance must be considered in the porous media model when the porosity of an object is small, even if the thickness is small. The dependence of collection efficiency on wind speed and direction was quantitatively evaluated. The results showed that the collection efficiency was greatly affected by the complicated flow field around the device due to the combination of the gauze and wooden frame.


2008 ◽  
Vol 2 (4) ◽  
pp. 247-252 ◽  
Author(s):  
Yasuhiro Maeda ◽  
◽  
Yukio Otsuka ◽  

The need to speed up calculation and improve analytical accuracy of Casting CAE has grown with optimized casting planning and speeded-up product design. A finite difference method using regular grid of Cartesian coordinates is often used in simulating mold filling because it reduces memory requirements, computation time and easier grid generation. Its disadvantage is that shape expression becomes less precise so that casting slopes and curved surfaces are replaced to stair-step shape. The mold filling simulation developed using porous media method in this paper provides uses two control volume parameters -- porosity rate of grid volume and permeability of grid surface -- to maintain shape expression and analytical accuracy. Results used larger grids than conventionally have with almost the same accuracy as analysis with fine grids. It has also advantages saving on memory and computation time.


2014 ◽  
Vol 543-547 ◽  
pp. 207-210
Author(s):  
Ning Kang ◽  
Ni Ka Mo ◽  
Wei Qi Zheng

12 kinds of automotive radiator cell models were simulated at different air inlet velocities using CFD software Fluent. The distributed drag coefficients of each cell model were obtained by least squares method. Then the whole radiator model whose fins region was replaced by the porous media was simulated. The numerical results were validated by experiments which indicate that the porous media method is reliable. The study shows that the radiator heat dissipation is significantly influenced by fin structure and the model with a fin space of 1.4mm and a louver angle of 23o has the best cooling effect.


2017 ◽  
Vol 104 ◽  
pp. 178-190 ◽  
Author(s):  
Ronghua Chen ◽  
Maolin Tian ◽  
Sen Chen ◽  
Wenxi Tian ◽  
G.H. Su ◽  
...  

Coatings ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 20
Author(s):  
Xingya Ni ◽  
Chenbo Ma ◽  
Jianjun Sun ◽  
Yuyan Zhang ◽  
Qiuping Yu

A theoretical model for calculating the leakage rate of contact mechanical seals based on the fractal theory of the porous media, which can consider the real seal contact interface and objectively reflect the flow of the interfacial fluid from a microscopic perspective, is established. In order to obtain the microstructural parameters of the porous media included in the leakage model, such as the fractal dimension and the maximum pore diameter, the real seal contact interface obtained from experiments is reconstructed, a contact model between the dynamic and static rings is proposed, and then the calculation methods for the interface characteristic parameters are provided. Numerical simulation results show that as the contact pressure increases from 0.05 to 0.5 MPa, the interface porosity and the maximum pore diameter decreases gradually. Furthermore, the fractal dimension of the pore area increases and the leakage rate of the interface decreases from 0.48 to 0.33 mL/h. The proposed method provides a novel way of calculating the leakage rate of contact mechanical seals.


Coatings ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1338
Author(s):  
Guangyao Bei ◽  
Chenbo Ma ◽  
Jianjun Sun ◽  
Xingya Ni ◽  
Yafei Ma

The fluid leakage channel found in contact mechanical seals belongs to the microchannel category. Thus, upon further inspection, the influence of surface wettability and other factors neglected in previous studies becomes obvious. The porous leakage model of contact mechanical seals considering the surface wettability presented in this paper was based on the Cassie model and slip theory. The variations of the microchannel slip length and the velocity under various wettability conditions were studied and the relationship between the slip length and the apparent contact angle was established. Moreover, using porous media theory, the theoretical model of the leakage rate in contact mechanical seals considers the surface wettability depending on various parameters. The observed parameters included the surface contact angle, sealing medium pressure, viscosity coefficient, fractal dimension, and maximum pore diameter. The simulation results obtained using the proposed model have shown that the leakage rate increases with the increase of the apparent contact angle. Particularly when the contact pressure is small, the influence of the surface wettability is more significant. Furthermore, the leakage rate results obtained via the proposed model were compared to those of existing models. The comparison confirmed that the proposed model is applicable and that the necessity of considering wettability significantly affects the leakage rate calculation accuracy. The proposed model lays a foundation for further improving the calculation accuracy, making it easier for both the researchers and practitioners to suppress the leakage in contact mechanical seals.


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