Controlling Microstructural and Mechanical Properties of Direct Laser Deposited Inconel 718 via Laser Power

2021 ◽  
pp. 159588
Author(s):  
Abdullah Alhuzaim ◽  
Stano Imbrogno ◽  
Moataz M. Attallah
MRS Advances ◽  
2021 ◽  
Author(s):  
Chantal Miriam Kurpiers ◽  
Stefan Hengsbach ◽  
Ruth Schwaiger

AbstractMechanical metamaterials can exhibit extraordinary mechanical properties due to a specific architecture rather than the base material. When the structural dimensions reach the sub-micrometer range, such micro- and nanolattices may also benefit from size-affected mechanical properties. However, well-defined geometric adjustments on this length scale are limited by the resolution limits of the underlying manufacturing technology. Here, we used a 3D direct laser writing (3D-DLW) process with integrated laser power variation to fabricate polymeric microlattices, which were then pyrolized to obtain glassy carbon structures. The laser power was varied by a quadratic function along the beams from one node to another over the length of a unit cell, thus enabling geometric adjustments in the range of a few nanometers. Rounded and notch-like joints were realized by increased and reduced laser power at the nodes, respectively. Furthermore, the beam cross section was varied along the beam length, thereby creating convex or concave beam shapes. A laser power variation opens up new design possibilities for micro- and nanolattices in the sub-micrometer range by overcoming process related limitations.


2021 ◽  
Author(s):  
Tianhao Jia ◽  
Bin Zou ◽  
Wenbo Liu ◽  
Ting Lei ◽  
Hongjian Ding

Abstract In this study, Inconel718 specimens with good mechanical properties were prepared by direct energy deposit (DED) with different laser processing parameters. The mechanical properties of Inconel718 samples fabricated by laser direct energy deposit method without heat treatment were measured. The fractures and metallographic structures of prepared Inconel718 were observed, and the mechanism of the effect of diverse machining parameters on mechanical properties of Inconel718 was analyzed from the micro level. The results showed the microstructures of depositions of Inconel 718 specimens prepared by DED were compact with fine grains and anisotropic microstructures, where macroscopic defects were barely seen. The mechanical properties and microstructures of Inconel718 were influenced by processing parameters, among which the forming angle and laser power had the most remarkable effect. According to the experimental data, it could be observed that the Inconel718 specimens prepared by DED had the best performance under the circumstance of 1400W laser power, 1.0mm layer thickness, 600mm/min scanning speed, 1.3mm hatch spacing, and 90° forming angle, whose ultimate tensile strength (UTS) and macro hardness were 1016.10MPa and 36.2HRC respectively. The UTS of Inconel 718 manufactured by DED was close to that of Inconel718 prepared by traditional forging, and even it had higher hardness.


2006 ◽  
Vol 23 (1) ◽  
pp. 29-37 ◽  
Author(s):  
G.D. Janaki Ram ◽  
A. Venugopal Reddy ◽  
K. Prasad Rao ◽  
G. Madhusudhan Reddy

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 876 ◽  
Author(s):  
Sapam Ningthemba Singh ◽  
Sohini Chowdhury ◽  
Yadaiah Nirsanametla ◽  
Anil Kumar Deepati ◽  
Chander Prakash ◽  
...  

Investigation of the selective laser melting (SLM) process, using finite element method, to understand the influences of laser power and scanning speed on the heat flow and melt-pool dimensions is a challenging task. Most of the existing studies are focused on the study of thin layer thickness and comparative study of same materials under different manufacturing conditions. The present work is focused on comparative analysis of thermal cycles and complex melt-pool behavior of a high layer thickness multi-layer laser additive manufacturing (LAM) of pure Titanium (Ti) and Inconel 718. A transient 3D finite-element model is developed to perform a quantitative comparative study on two materials to examine the temperature distribution and disparities in melt-pool behaviours under similar processing conditions. It is observed that the layers are properly melted and sintered for the considered process parameters. The temperature and melt-pool increases as laser power move in the same layer and when new layers are added. The same is observed when the laser power increases, and opposite is observed for increasing scanning speed while keeping other parameters constant. It is also found that Inconel 718 alloy has a higher maximum temperature than Ti material for the same process parameter and hence higher melt-pool dimensions.


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