Fabrication and Performance of Mini SiC/SiC Composites with an Electrophoresis-deposited BN Fiber/Matrix Interphase

Author(s):  
Bin Xu ◽  
Huiyong Yang ◽  
Ruiying Luo ◽  
Lianyi Wang ◽  
Juntong Huang ◽  
...  
2011 ◽  
Vol 284-286 ◽  
pp. 73-77
Author(s):  
Wen Wu Wang ◽  
Hui Yan Cao ◽  
Zhi Ping Zhang ◽  
Jing Xiang Wang

Based on SiC grains and powder, flake graphite, AlN powder, Silicon powder, sintered alumina ultra-fine powder as the starting materials, the sample of SiAlON-Graphite-SiC composites was prepared by firing under N2 atmosphere at 1 550°C and then analyzed in terms of high temperature performances by XRD, SEM and EDAX etc. The interrelation between composition, structure and performance of the material was also investigated. It indicates that this material provides excellent thermal shock resistance and molten alkali resistance, also proper oxidation resistance and applicable as the inner lining of the blast furnace.


Ceramics ◽  
2019 ◽  
Vol 2 (4) ◽  
pp. 602-611
Author(s):  
Shoko Suyama ◽  
Masaru Ukai ◽  
Megumi Akimoto ◽  
Toshiki Nishimura ◽  
Satoko Tajima

The corrosion behaviors of SiC/SiC composite constituent materials in pure water at operating conditions, such as 300 °C and 8.5 MPa, were studied for potential application in accident-tolerant light water reactor (LWR) fuel cladding and core structures. Five kinds of SiC fibers, four kinds of SiC matrices, and three kinds of fiber/matrix interphase materials were examined in autoclaves. The potential constituent materials for future use in SiC/SiC composites were selected by considering corrosion rates and residual strength characteristics. The mass changes and the residual strength of each specimen were measured. SEM images of the surface layers were also inspected. The SiC fibers, regardless of their purity, crystallinity or stoichiometric ratio, decreased in strength due to the hydrothermal corrosion. For its part, the hydrothermal corrosion resistance of CVD-SiC, as a SiC matrix, was found to be affected by manufacturing conditions such as raw material gas type and synthesis temperature, as well as post-machining morphology. The CVD-carbon (CVD-C), as a fiber/matrix interphase material, showed good hydrothermal corrosion resistance. In order to protect the SiC fibers and the SiC matrices from hydrothermal corrosion, it would appear to be necessary to apply a dense CVD-C coating to both every fiber and the entire surface of the SiC matrices.


2005 ◽  
Vol 2 (2) ◽  
pp. 12884 ◽  
Author(s):  
T Nozawa ◽  
K Ozawa ◽  
S Kondo ◽  
T Hinoki ◽  
Y Katoh ◽  
...  

2002 ◽  
Vol 755 ◽  
Author(s):  
Ilan Golecki ◽  
Karen Fuentes ◽  
Terence Walker

ABSTRACTA methodology is described for protecting Carbon-Carbon fiber-matrix composite (C-C) components from oxidation for extended use in oxidizing ambients for lifetimes of the order of 10,000 hours, from room temperature to 650°C. This time-temperature profile is relevant to applications such as airborne heat exchangers. Weight changes of oxidation-protected, pitch-fiber based C-C coupons in flowing dry air at 650°C are presented. Two types of external protective approaches are compared: (a) multi-phase, borophosphate-based fluidizing overseal coatings applied directly to C-C, and (b) the same overseal coatings applied to CVD SiOxCy coated C-C. The latter, dual-coating approach provides an effective engineering solution for the above temperature-time profile and is particularly applicable to thin (0.1–3 mm thick), complex-shaped articles. The behavior of inert substrates (oxidized silicon) with the same overseal coatings is compared to the behavior of the C-C substrates. This approach can be applied with optional modifications to suit other environmental conditions, and other carbon-containing materials, such as carbon foams and C-SiC composites.


2008 ◽  
Vol 368-372 ◽  
pp. 1844-1846 ◽  
Author(s):  
Xin Gui Zhou ◽  
Hai Jiao Yu ◽  
Bo Yun Huang ◽  
Jian Gao Yang ◽  
Ze Lan Huang

The influence of the fiber/matrix interlayers on the mechanical properties of T800-HB fiber (a kind of carbon fiber) (the fibrous is three-dimensional four-directional braided) reinforced silicon carbide (SiC) matrix composites has been evaluated in this paper. The composites were fabricated through PIP process, and SiC layers were deposited as fiber/matrix interlayers by the isothermal CVD process. Fiber/matrix debonding and relatively long fiber pullouts were observed on the fracture surfaces. The mechanical properties were investigated using three-point bending test and single-edge notched beam test. The T800-HB/SiC composites exhibited high mechanical strength, and the flexural strength and fracture toughness were 511.5MPa and 20.8MPa•m1/2, respectively.


1999 ◽  
Vol 586 ◽  
Author(s):  
Lawrence T. Drzal

ABSTRACTFiber-matrix adhesion is a variable to be optimized so that optimum composite mechanical properties can be achieved in polymer matrix composites. The contemporary view of adhesion rests on an “interphase” model in which not only the actual chemical and physical interactions between fiber and matrix are considered but also the structure and properties of both the fiber and the matrix in the region near the interface. The optimum design methodology starts with the specification of the fiber and matrix from a structural consideration. Once the constituents are selected, the focus is on the creation of a beneficial fiber-matrix “interphase”. This region where the fiber and matrix interact has to be designed for both “processing” and “performance”. Although no quantitative algorithm is available for interphase optimization, various thermodynamic principles coupled with experimental data can be used to qualitatively design the optimum interphase. Examples will be presented to illustrate how this interface can be engineered with surface treatments and sizings or coatings to insure thorough wetting, protection of the fiber, chemical bonding between fiber and matrix, toughness and desirable failure modes.


Author(s):  
Eric L. Jones ◽  
Sergey Yarmolenko ◽  
Devdas Pai ◽  
Jag Sankar

The fiber-matrix interface between ceramic fibers and ceramic matrix plays a major role in the fatigue properties and toughness of continuous fiber reinforced ceramic matrix composites (CMCs). Boron Nitride (BN) is a widely used fiber coating material that provides a weak bond between the fiber and matrix. A weak fiber-matrix interface increases the strength and toughness of the overall CMC. Single fiber push-out tests were performed to study interfacial shear strength as a main parameter defining fatigue properties and toughness of SiC/SiC composites. The fiber-matrix interfacial shear strength was studied in melt infiltrated Hi-Nicalon/BN(CVI)/SiC composites exposed to various temperature and loading conditions, similar to those that are used in actual applications. Hi-Nicalon fibers with diameters of 13-14.5 μm were pushed out from samples with thicknesses ranging from 125-280 μm using a spherical tip with a 1 μm radius and 90° conical shape. Interfacial shear strength was calculated from sliding load, fiber diameter and sample thickness. Due to significant scattering, 30 individual push tests in every sample were used to obtain the average interfacial shear strength. The virgin sample has a shear strength of 20 MPa which is higher than tensile tested samples (12 MPa). Annealing of a virgin specimen for 100 hours at 1000°C slightly increased shear strength up to 21.5 MPa while annealing at 1100°C and 1200°C led to significant increase of shear strength up to 29 and 39 MPa correspondingly. This effect is associated with BN degradation at temperatures >1000°C.


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