scholarly journals Constitutive modeling of TA15 alloy sheet coupling phase transformation in non-isothermal hot stamping process

2021 ◽  
Vol 12 ◽  
pp. 629-642
Author(s):  
Yuan Chen ◽  
Shuhui Li ◽  
Yongfeng Li ◽  
Yaoqi Wang ◽  
Zhiqiang Li ◽  
...  
2018 ◽  
Vol 190 ◽  
pp. 08001
Author(s):  
Mateusz Kopec ◽  
Kehuan Wang ◽  
Yaoqi Wang ◽  
Liliang Wang ◽  
Jianguo Lin

To investigate the feasibility of a novel hot stamping process for the Ti6Al4V titanium alloy using low temperature forming tools, mechanical properties of the material were studied using hot tensile tests at a temperature range of 600 - 900°C with a constant strain rate of 1s-1. Hot stamping tests were carried out to verify the feasibility of this technology and identify the forming window for the material. Results show that when the deformation temperature was lower than 700°C, the amount of elongation was less than 20%, and it also had little change with the temperature. However, when the temperature was higher than 700°C, a good ductility of the material can be achieved. During the forming tests, parts failed at lower temperatures (600°C) due to the limited formability and also failed at higher temperatures (950°C) due to the phase transformation. The post-form hardness firstly decreased with the temperature increasing due to recovery and then increased due to the phase transformation. Qualified parts were formed successfully between temperatures of 750 - 850°C, which indicates that this new technology has a great potential in forming titanium alloys sheet components.


Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1119 ◽  
Author(s):  
Pengyun Zhang ◽  
Le Zhu ◽  
Chenyang Xi ◽  
Junting Luo

Based on the Kirkaldy-Venugopalan model, a theoretical model for the phase transformation of USIBOR® 1500 high strength steel was established, and a graph of the phase transformation kinetics of ferrite, pearlite, and bainite were plotted using the software MATLAB. Meanwhile, with the use of the software DYNAFORM, the thermal stamping process of an automobile collision avoidance beam was simulated. The phase transformation law of USIBOR® 1500 high-strength steel during hot stamping was studied through a simulation of the phase transformation during the pressure holding quenching process. In combination with the continuous cooling transformation (CCT) curve, the cooling rate of quenching must be greater than 27 °C/s to ensure maximum martensite content in the final parts, and the final martensite content increases as the initial temperature of the sheet rises.


2016 ◽  
Vol 228 ◽  
pp. 59-67 ◽  
Author(s):  
Paul Hippchen ◽  
Arnulf Lipp ◽  
Hannes Grass ◽  
Philipp Craighero ◽  
Michael Fleischer ◽  
...  

2015 ◽  
Vol 2015 ◽  
pp. 1-12 ◽  
Author(s):  
Wenhua Wu ◽  
Ping Hu ◽  
Guozhe Shen

The thermomechanical-phase transformation coupled relationship of high-strength steel has important significance in forming the mechanism and numerical simulation of hot stamping. In this study a new numerical simulation module of hot stamping is proposed, which considers thermomechanical-transformation multifield coupled nonlinear and large deformation analysis. In terms of the general shell finite element and 3D tetrahedral finite element analysis methods related to temperature, a coupled heat transmission model for contact interfaces between blank and tools is proposed. Meanwhile, during the hot stamping process, the phase transformation latent heat is introduced into the analysis of temperature field. Next the thermomechanical-transformation coupled constitutive models of the hot stamping are considered. Static explicit finite element formulae are adopted and implemented to perform the full numerical simulations of the hot stamping process. The hot stamping process of typical U-shaped and B-pillar steel is simulated using the KMAS software, and a strong agreement comparison between temperature, equivalent stress, and fraction of martensite simulation and experimental results indicates the validity and efficiency of the hot stamping multifield coupled constitutive models and numerical simulation software KMAS. The temperature simulated results also provide the basic guide for the optimization designs of cooling channels in tools.


2014 ◽  
Vol 1063 ◽  
pp. 314-317
Author(s):  
Chao Wang ◽  
Bin Zhu ◽  
Yi Lin Wang ◽  
Yi Sheng Zhang

Hot stamping process has been increasingly used in producing structural components of automobile to improve crash worthiness and fuel efficiency. Hot stamping process can produce ultimate tensile strength parts as high as 1500MPa. The high strength of hot –stamped components is attributed to the martensitic phase transformation which is transformed from austenite at elevated temperature. An improved model is developed based on Li’s phase transformation model to predict the austenite decomposition into ferrite, pearlite, bainite and martensite during arbitrary cooling paths for thin sheet boron steel. The simulated volume fractions and hardness profiles shows acceptable agreement to the corresponding experimental observations.


2013 ◽  
Vol 549 ◽  
pp. 108-116 ◽  
Author(s):  
Paul Hippchen ◽  
Marion Merklein ◽  
Arnulf Lipp ◽  
Michael Fleischer ◽  
Hannes Grass ◽  
...  

To configure the indirect hot stamping process, a finite-element-based prediction of the parts geometry and mechanical properties is required. In case of indirect hot stamping, inhomogeneous cooling schedules cause different phase transformation points and products. The volume expansion caused by phase transformation of fcc into bcc leads to transformation induced stresses that are important for the calculation of overall stresses in press hardened components. To calculate theses stresses correctly, it is necessary to study the kinetics of phase transformation in consideration of the cooling path of an indirect hot stamping process. Dilatometer tests are employed to obtain the kinetics of phase transformation is determined in dilatometer tests. These results are used to identify the parameters for the phase transformation models implemented in the material model *MAT_244 [ that is implemented in the finite-element-code LS-DYNA [. In this context the material model parameters are identified by using evolutionary optimization strategies. Based on the identified parameters the predictive quality of the implemented phase transformation models will be studied in order to improve their prediction accuracy for the indirect hot stamping process.


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