Synergistic effect of fly ash and glass cullet additive on properties of fire clay bricks

2021 ◽  
pp. 102942
Author(s):  
Prinya Chindaprasirt ◽  
Anuwat Srisuwan ◽  
Chiawchan Saengthong ◽  
Siwat Lawanwadeekul ◽  
Nonthaphong Phonphuak

Cigarette filters are one of the most littered objects in the world that damage the environment. Incorporation in construction bricks offers the prospect of limiting damage and solves the recyclability problem for a typical non-biodegradable waste. This paper aims to explore that prospect, by adding cigarette filters in the production of two samples of fired clay bricks with the cigarette filters comprising 5% and 10% of the volume. The mixing and molding processes were done manually which had an effect on the bricks when tested, The results of testing were corresponding with those of previous studies (outside Egypt), however, only one sample of 5% Cigarette butts volume bricks complied with the Egyptian standards for bricks used in non-load bearing uses. The industrial production of these bricks is highly recommended as it will surpass the required Egyptian standards, save a significant amount of natural resources and eliminate cigarette waste.


2016 ◽  
Vol 40 (6) ◽  
pp. 530-543 ◽  
Author(s):  
Harjinder Singh ◽  
GS Brar ◽  
GS Mudahar

The main purpose of this study is to evaluate the technical possibilities of incorporating fly ash in clay bricks to produce an industry-acceptable bricks. The effect of fly ash with high replacing ratio from (0% to 50%) of clay on properties of bricks was analyzed. The tests of bulk density, porosity, water absorption, compressive strength, and flexural strength were conducted in accordance with relevant Indian standards in order to estimate the effect of the fly ash content on the performance of the hardened bricks. Novel lightweight bricks have been produced by sintering mixes of fly ash and clay. The results show that fly ash addition up to 50% (in weight) can be beneficial for properties of sintered bricks at temperature 1000°C. Test results revealed that the combined use of clay and fly ash exhibited excellent performance due to efficient micro-filling ability and pozzolanic activity. These bricks give better compressive strength with additional advantage of being lightweight and more environmentally friendly. Effective utilization of fly ash additive is not only for conservation of natural clay resources but also an alternative solution to difficult and expensive waste disposal problems.


Minerals ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 206 ◽  
Author(s):  
James Hower ◽  
Dali Qian ◽  
Nicolas Briot ◽  
Eduardo Santillan-Jimenez ◽  
Madison Hood ◽  
...  

Fly ash from the combustion of eastern Kentucky Fire Clay coal in a southeastern United States pulverized-coal power plant was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and selected area electron diffraction (SAED). TEM combined with elemental analysis via energy dispersive X-ray spectroscopy (EDS) showed that rare earth elements (REE; specifically, La, Ce, Nd, Pr, and Sm) were distributed within glassy particles. In certain cases, the REE were accompanied by phosphorous, suggesting a monazite or similar mineral form. However, the electron diffraction patterns of apparent phosphate minerals were not definitive, and P-lean regions of the glass consisted of amorphous phases. Therefore, the distribution of the REE in the fly ash seemed to be in the form of TEM-visible nano-scale crystalline minerals, with additional distributions corresponding to overlapping ultra-fine minerals and even true atomic dispersion within the fly ash glass.


2017 ◽  
Vol 7 ◽  
pp. 152-159 ◽  
Author(s):  
Nidhi Gupta ◽  
Vidyadhar V. Gedam ◽  
Chandrashekhar Moghe ◽  
Pawan Labhasetwar

Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 2032 ◽  
Author(s):  
Diana M. Ayala Valderrama ◽  
Jairo A. Gómez Cuaspud ◽  
Judith A. Roether ◽  
Aldo R. Boccaccini

Developments in the field of materials science are contributing to providing solutions for the recycling of industrial residues to develop new materials. Such approaches generate new products and provide optimal alternatives to the final disposal of different types of industrial wastes. This research focused on identifying and characterizing slag, fly ash, and glass cullet from the Boyacá region in Colombia as raw materials for producing glass-ceramics, with the innovative aspect of the use of these three residues without the addition of nucleating agents to produce the glass-ceramics. To characterize the starting materials, X-ray diffraction (XRD), X-ray fluorescence (XRF), and Scanning Electron Microscopy (SEM) techniques were used. The results were used to evaluate the best conditions to produce mixtures of the three waste components and to determine the specific compositions of glass-ceramics to achieve products with attractive technical properties for potential industrial applications. The proposed mixtures were based on three compositions: Mixture 1, 2, and 3. The materials were obtained through thermal treatment at 1200 °C in a tubular furnace in accordance with the results of a comprehensive characterization using thermal analysis. The microstructure, thermal stability, and structural characteristics of the samples were examined through SEM, differential thermal analysis (DTA), and XRD analyses, which showed that the main crystalline phases were diopside and anorthite, with a small amount of enstatite and gehlenite. The obtained glass-ceramics showed properties of technical significance for structural applications.


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