Comparison of the efficiency of the most effective heterogeneous nucleating agents for Poly(lactic acid)

We selected the thirteen most effective nucleating agents for Poly(lactic acid) (PLA) from the literature, and synthesized and compounded them with two different PLA grades: 3001D (1.4% D-lactide content) and 3100HP (0.5% D-lactide content, considered PLLA). We determined the crystallinity and crystallization of PLA with different nucleating agents in identical conditions (same nucleating agent content, same cooling rate) with the help of differential scanning calorimetry. We compared the efficiency of each nucleating agent and found that for both PLA grades, Zinc PhenylPhosphonate was the most effective. However, even when nucleated PLA was injection molded into a cold mold (25 °C), it still could not fully crystallize during cooling and the heat deflection temperature did not increase significantly. The maximum achieved crystallinity, in this case, was between 32.4 and 35.7%. On the contrary, when a 90 °C “hot mold” and in-mold crystallization together were applied, the specimens achieved full crystallization during the injection molding cycle (crystallinity was between 44.5 and 50.0%), and the heat deflection temperature increased to an average of 88.8 °C. We also examined the mechanical properties of the nucleated PLA and found that the usage of nucleating agents together with a hot mold improved tensile strength, tensile modulus, and Charpy impact strength but decreased elongation at break.

The Application of Organic Phosphate Nucleating Agents in Polypropylene with Different Molecular Weights

Two kinds of organic phosphate nucleating agent (NA-11 and NA-21) were used in PP with different molecular weights through the melt extrusion method. The dispersibility of the nucleating agents in PP, and the effect of the nucleating agents on the molecular weight, rheological behavior and crystallization behavior of PP were investigated. SEM and TEM analysis showed that the average radius of the dispersed particles (nucleating agents) was larger in LPP than that in HPP. The good dispersion of NA-21 also created more nucleation embryos for the adsorption of polypropylene molecules than the agglomerated NA-11. The gel permeation chromatography (GPC) analysis showed that the average molecular weight of HPP and LPP both decreased with the addition of a nucleating agent. The rotational rheometer and capillary rheometer analysis showed that the effect of NA-21 on reducing intermolecular entanglement was more significant, whether in HPP or LPP. The addition of NA-21 had less elastic energy storage and better flow stability, and could be processed at a higher speed. Simultaneously, the relaxation time in the blends with LPP was shorter than that with HPP. It was found that the crystallinity and nucleation efficiency of HPP/nucleating agent blends increased remarkably, while there was a barely perceptible increase in LPP/nucleating agent blends.

Application of the C-S-H Phase Nucleating Agents to Improve the Performance of Sustainable Concrete Composites Containing Fly Ash for Use in the Precast Concrete Industry

Siliceous fly ash (FA) is the main additive to currently produced concretes. The utilization of this industrial waste carries an evident pro-ecological factor. In addition, such actions have a positive effect on the structure and mechanical parameters of mature concrete. Unfortunately, the problem of using FA as a Portland cement replacement is that it significantly reduces the performance of concretes in the early stages of their curing. This limits the possibility of using this type of concrete, e.g., in prefabrication, where it is required to obtain high-strength composites after short periods of curing. In order to minimize these negative effects, this research was undertaken to increase the early strength of concretes with FA through the application of a specifically formulated chemical nano-admixture (NA) in the form of seeds of the C-S-H phase. The NA was used to accelerate the strength growth in concretes. Therefore, this paper presents results of tests of modified concretes both with the addition of FA and with innovative NA. The analyses were carried out based on the results of the macroscopic and microstructural tests in five time periods, i.e., after 4, 8, 12, 24 and 72 h. The results of tests carried out with the use of NA clearly indicate the possibility of using FA in a wide range of management areas in sustainable concrete prefabrication.

Recycling of Blast Furnace Slag and Fluorite Tailings into Diopside-Based Glass-Ceramics with Various Nucleating Agents’ Addition

Diopside-based glass-ceramics are successfully produced by recycling blast furnace slag and fluorite tailing with the addition of supplementary elements such as TiO2, Fe2O3 and Cr2O3 as nucleation agents, using a conventional melting method. The effects of various nucleating agents on the phase components and structure of the prepared glass-ceramics were evaluated by a differential scanning calorimeter, X-ray diffraction and scanning electron microscope–energy disperse spectrometer methods to determine the optimal dosage of nucleating agents. The results show that, in the preparation of diopside-based glass-ceramics, the suitable percentages of blast furnace and fluorite tailing are 55% and 45%, and the recommended composite nucleating agents consist of 1.5% Cr2O3, 2% TiO2 and 3% Fe2O3. Heat treatment was conducted at a nucleation temperature of 720 °C and a crystallization temperature of 920 °C, and the nucleation and crystallization durations were 1.0 h and 1.5 h, respectively. Under the abovementioned parameters, the obtained diopside-based glass-ceramics displayed a Vickers hardness of 7.12 GPa, density of 2.95 g·cm−3, water absorption of 0.02%, acid resistance of 0.23% and alkali resistance of 0.02%.

Effect of Nucleating Additives on Short- and Long-Term Tensile Strength and Residual Stresses of Welded Polypropylene Samples

Additives such as nucleating agents are often used in the processing of plastic products not only for improving production efficiency but also for enhancing mechanical performance. In this work, the short- and long-term tensile strength, the morphology as well as the residual stresses of the welded polypropylene (PP) samples with different fillers (carbon black and special beta-nucleating agents) and different dimensionless joining paths are analyzed. Results obtained are then compared with those that are representative of the initial, filler-free samples. It is shown that, upon using the special beta-nucleating agent, superior long-term tensile strength can be achieved compared to the samples without additives or with carbon black agent (e.g., for the dimensionless joining path of 0.95, the long-term tensile strength of a PP nature sample is characterized by around 400 MPa, whereas by adding beta-nucleating agent 1% the value can be increased by 400% to reach around 2050 MPa). However, adding beta-nucleating agent 1% yields inferior short-term tensile strength. The hole drilling method (HDM) is used for the analysis of residual stresses. It is found that the residual stresses in the weld seam are characterized by low values of the tensile stresses. The residual stresses in the weld seam also can be converted from tensile into compressive stresses by adding the beta nucleating agent. However, this has the disadvantage that with a higher proportion by weight of the beta nucleating agent, the short-term tensile strength of the welded joint becomes lower than that of the other tested bonds.

Investigation on the Effects of MXene and β-Nucleating Agent on the Crystallization Behavior of Isotactic Polypropylene

The effects of MXene on the crystallization behavior of β-nucleated isotactic polypropylene (iPP) were comparatively studied. The commonly used MXene Ti3C2Tx was prepared by selective etching and its structure and morphology were studied in detail. Then MXene and a rare earth β-nucleating agent (NA) WBG-II were nucleated with iPP to prepare samples with different polymorphic compositions. The crystallization, melting behavior, and morphologies of neat iPP, iPP/MXene, iPP/WBG-II, and iPP/MXene/WBG-II were comparatively studied. The crystallization behavior analysis reveals that a competitive relationship exists between MXene and WBG-II when they were compounded as α and β nucleating agents. In the system, the β-nucleation efficiency (NE) of WBG-II is higher than α-NE of MXene. The β-phase has relatively low thermal stability and would transform to α-phase when cooled below a critical temperature.