Tailoring the mechanical properties of Mg–Zn magnesium alloy by calcium addition and hot extrusion process

2020 ◽  
Vol 774 ◽  
pp. 138929 ◽  
Author(s):  
Z. Zareian ◽  
M. Emamy ◽  
M. Malekan ◽  
H. Mirzadeh ◽  
W.J. Kim ◽  
...  
2013 ◽  
Vol 668 ◽  
pp. 823-829 ◽  
Author(s):  
Xiu Qing Zhang ◽  
Ge Chen ◽  
Yang Wang ◽  
Min Yu Han

Homogenized magnesium alloy Mg-6Zn-Si-0.25Ca has been hot-extruded and then aging treated for improving the magnesium alloy plastic deformation ability and promoting applications of magnesium alloys. In the hot extrusion process, the influences of extrusion parameters for microstructures and mechanical properties of Mg-6Zn-Si-0.25Ca magnesium alloy were investigated. The results show that dynamic recrystallization occurred during hot extrusion. Compared with as-cast alloy, the grains are fined remarkably, and the mechanical properties are enhanced obviously. Twin crystals appeared in grains after hot extrusion, with the extrusion temperature rising, twin crystal structures has been reduced. Aging further increased the mechanical properties of the estruded alloy. The ultimate tensile strength of Mg-6Zn-Si-0.25Ca alloy is about 385 MPa and the elongation is about 11% when extruded at 320°C(extrusion ratio is 10) and aged at 190°C for 8h.


2014 ◽  
Vol 788 ◽  
pp. 127-133 ◽  
Author(s):  
Zhi Wen Shao ◽  
Xiu Rong Zhu ◽  
Jun Wang ◽  
Rong Wang ◽  
Yong Dong Xu ◽  
...  

The hot backward extrusion process of the Mg-Gd-Y-Zn-Zr magnesium alloy was investigated by both numerical simulation and experiments. An axisymmetric 2D rigid-plastic finite element model (FEM) was established to simulate the material flow during the extrusion process. The shapes of the dies were optimized in order to avoid severe stress concentration and obtain uniform deformation of the workpiece. After hot extrusion, the microstructures of the alloys were obviously refined, and the secondary phases which included many long-period stacking order (LPSO) phases precipitated in the matrix. The optimal comprehensive mechanical properties of the alloy have been obtained after extrusion and ageing at 200°C for 48h with the ultimate tensile strength of 434MPa, tensile yield strength of 375MPa and elongation of 4.5%, respectively. The good mechanical properties were mainly attributed to the fine microstructures and numerous precipitates in the matrix.


Author(s):  
Su-Hai Hsiang ◽  
Yi-Wei Lin

Magnesium alloy parts have the merits of low specific gravity, high specific strength, electromagnetic wave-proof shelter, and recyclability; therefore, it has been extensively applied to 3C and car industries. However, the processing and forming of magnesium is quite difficult to control due to magnesium’s hexagonal close-packed (HCP) structure, making the slipping face of itself less than the FCC material. Currently, common processing methods of magnesium alloys are die casting, semi-solid forming, and plastic forming. In the employment of a fixed-speed method for extrusion, the extruded sheet had serious defects in the forms of cracks on the surface. Hence, in this research, AZ31 magnesium alloy sheet metals were processed by hot extrusion using a variable speed method. The formability of AZ31 sheets under converging dies was investigated. Three converging dies with semi die angle of 20°, 30°, and 40° were used. Experiments were conducted and analyzed utilizing the Taguchi method. L9 orthogonal array was used to design the experiments under extrusion ratio of 35.9. Four important process parameters considered in this research are the heating temperature of the billet (320°C, 340°C and 360°C), the temperature of the container (300°C, 350°C and 400°C), the initial speed of extrusion (2mm/sec, 3mm/sec and 4mm/sec), and the lubricants (boron nitride, molybdenum disulphide and graphite) applied in the extrusion. The influences of these parameters to the extrusion load and the resulting mechanical properties were investigated. Moreover, the microstructure of the extruded sheets was observed to provide better insight of the formability. As a result, the optimal combinations of the process parameters were determined for the maximum tensile strength.


2013 ◽  
Vol 710 ◽  
pp. 21-24 ◽  
Author(s):  
Jian Gang Lv ◽  
Gao Feng Quan ◽  
Rui Chun Li ◽  
Chun Yuan Shi ◽  
Ying Bo Zhang ◽  
...  

According to the profile section of transport equipment, the wide and hollow AZ31 magnesium alloy profiles was self-designed. Extrusion molding performance of the profiles, the law of microstructure and mechanical properties were studied when billets pretreatment and extrusion temperature were changed. The conclusions are as follows: (1) The grains of AZ31 profiles extruded by pre-extrusion billet are smaller and the strength is better, its maximum tensile strength is 280MPa. (2) Other processes being equal, the grains of AZ31 profiles are smaller and strength is higher, but the plastic is bad, when the extrusion temperature is 300°C. However, both strength and ductility of AZ31 profiles are better, when the extrusion temperature is 350°C. (3) Wide and Hollow AZ31 profiles perform significant heterogeneity and anisotropic characteristics on mechanical properties.


2005 ◽  
Vol 15 (1) ◽  
pp. 25-30
Author(s):  
Yong-Gil Kim ◽  
Hak-Kyu Choi ◽  
Min-Cheol Kang ◽  
Hae-Yong Jeong ◽  
Cha-Hurn Bae

2020 ◽  
Vol 62 (4) ◽  
pp. 395-399
Author(s):  
Jiehui Liu ◽  
Hongjun Hu ◽  
Yang Liu ◽  
Dingfei Zhang ◽  
Zhongwen Ou ◽  
...  

Abstract Compound extrusion (CE) is a newly developed plastic deformation technique which combines direct extrusion (DE) with a two-pass equal channel angular extrusion (ECAE). This paper focuses on the strength, ductility and anti-corrosion properties of an NaCl solution at certain concentrations and the wear-resistance of dry sliding AZ61 magnesium alloy prepared by CE and DE. It is found that the strength and elongation of the AZ61 alloy prepared by CE are enhanced because of grain refinement. Furthermore, AZ61 magnesium alloy made by CE displays higher corrosion and wear resistance than that prepared by DE. Experimental results prove that CE is a prospective manufacturing method for improving the mechanical properties, anti-corrosion and anti-wear of AZ61 magnesium alloy.


2010 ◽  
Vol 667-669 ◽  
pp. 997-1002
Author(s):  
Tomasz Tokarski

Magnesium and its alloys are attractive candidates for automotive and aerospace applications due to their relatively high strength and low density. However, their low ductility determined by hcp structure of material results in limitation of plastic deformation processing. In order to improve ductility as well as mechanical properties, structure refinement processes can be used. It is well known that effective refining of the material structure can be achieved by increasing the cooling rate during casting procedures, hence rapid solidification process (RSP) has been experimented for the fabrication of magnesium alloys. The present paper reports an experimental investigation on the influence of rapid solidification on the mechanical properties of AM60 magnesium alloy. In order to obtain RS material melt spinning process was applied in protective atmosphere, resulting in formation of RS ribbons. Following consolidation of the RS material is necessary to obtain bulk material with high mechanical properties, as so hot extrusion process was applied. It was noticed that application of plastic consolidation by hot extrusion is the most effective process to achieve full densification of material. For comparison purposes, the conventionally cast and hot extruded AM60 alloy was studied as well. The purpose of the present study was to investigate in detail the effect of rapid solidification and extrusion temperature on the structure and mechanical properties of the materials.


2017 ◽  
Vol 23 (3) ◽  
pp. 222 ◽  
Author(s):  
Ondřej Hilšer ◽  
Stanislav Rusz ◽  
Wojciech Maziarz ◽  
Jan Dutkiewicz ◽  
Tomasz Tański ◽  
...  

<p>Equal channel angular pressing (ECAP) method was used for achieving very fine-grained structure and increased mechanical properties of AZ31 magnesium alloy. The experiments were focused on the, in the initial state, hot extruded alloy. ECAP process was realized at the temperature 250°C and following route Bc. It was found that combination of hot extrusion and ECAP leads to producing of material with significantly fine-grained structure and improves mechanical properties. Alloy structure after the fourth pass of ECAP tool with helix matrix 30° shows a fine-grained structure with average grain size of 2 µm to 3 µm and high disorientation between the grains. More experimental results are discussed in this article.</p>


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