Improving intermetallic compounds inhomogeneity of Ti/Al butt joints by dual laser-beam bilateral synchronous welding-brazing

2022 ◽  
Vol 146 ◽  
pp. 107533
Author(s):  
Jiahao Zhang ◽  
Jiayi Zhao ◽  
Ke Hu ◽  
Qiyu Gao ◽  
Xiaohong Zhan
2021 ◽  
Vol 299 ◽  
pp. 117308
Author(s):  
Xuyang Li ◽  
Yingning Qiu ◽  
Yanhui Feng ◽  
Zheng Wang

2021 ◽  
Author(s):  
Joon Ho Cha ◽  
Hae Woon Choi

Abstract Laser technology has many advantages in welding for the manufacture of EV battery packs. Aluminum (Al) and copper (Cu) are welded using a dual laser beam, suggesting the optimum power distribution for the core and ring beams. Due to the very high reflectance of Cu and Al exposed to near-infrared lasers, the material absorbs a very small amount of energy. Compared to single beam laser welding, dual beam welding has significantly improved surface quality by controlling surface solidification. The study focused on the quality of weld surface beads, weld properties and tensile strength by varying the output ratio of the core beam to the ring beam. Optimal conditions of Al6061 were a 700 W core beam, a 500 W ring beam and 200 mm/s of weld speed. For the C1020P, the optimum conditions were a center beam of 2500 W, a ring beam of 3000 W and a welding speed of 200 mm/s. In laser lap welding of Al-Al and Al-Cu, the bead width and the interfacial bead width of the joint increased as the output increased. The penetration depth did not change significantly, but small pores were formed at the interface of the junction. Tensile tests were performed to demonstrate the reliability of the weld zone, and computer simulations provided analysis of the heat distribution for optimal heat input conditions.


2010 ◽  
Vol 37 (5) ◽  
pp. 1361-1367
Author(s):  
尹杰 Yin Jie ◽  
李俐群 Li Liqun ◽  
陶汪 Tao Wang ◽  
张新戈 Zhang Xin′ge

Materials ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1312 ◽  
Author(s):  
Jacek Górka

The research work and related tests aimed to identify the effect of filler metal-free laser beam welding on the structure and properties of butt joints made of steel 700MC subjected to the TMCP (thermo-mechanically controlled processed) process. The tests involved 10-mm thick welded joints and a welding linear energy of 4 kJ/mm and 5 kJ/mm. The inert gas shielded welding process was performed in the flat position (PA) and horizontal position (PC). Non-destructive testing enabled classification of the tested welded joints as representing the quality level B in accordance with the requirements set out in standard 13919-1. Destructive tests revealed that the tensile strength of the joints was 5% lower than S700MC steel. The results of tensile tests and changes in structure were referred to joints made using the MAG (Metal Active Gas) method. The tests of thin films performed using a high-resolution scanning transmission electron microscope revealed that, during laser beam welding, an increase in dilution was accompanied by an increase in the content of alloying microadditions titanium and niobium, particularly in the fusion area. A significant content of hardening phases in the welded joint during cooling led to significant precipitation hardening by fine-dispersive (Ti,Nb)(C,N) type precipitates being of several nanometres in size, which, in turn, resulted in the reduction of plastic properties. An increase in the concentration of elements responsible for steel hardening, i.e., Ti and Nb, also contributed to reducing the weld toughness below the acceptable value, which amounts to 25 J/cm2. In cases of S700MC, the analysis of the phase transformation of austenite exposed to welding thermal cycles and the value of carbon equivalent cannot be the only factors taken into consideration when assessing weldability.


Sign in / Sign up

Export Citation Format

Share Document