A Comparative Study on the Microstructures and Mechanical Properties of Al-10Si-0.5Mg Alloys Prepared under Different Conditions

Fabrication condition greatly influences the microstructures and properties of Al alloys. However, most of the available reports focus on a single fabrication technique, indicating there is still a lack of systematic comparisons among wider ranges of fabrication methods. In this paper, with conventional casting (via sand/Fe/Cu mold) and additive manufacturing (AM, via selective laser melting, SLM) methods, the effects of cooling rate (Ṫ) on the microstructures and mechanical properties of hypoeutectic Al-10Si-0.5Mg alloy are systematically investigated. The results show that with increasing cooling rate from sand-mold condition to SLM condition, the grain size (d) is continuously refined from ~3522 ± 668 μm to ~10 μm, and the grain morphology is gradually refined from coarse dendrites to a mixed grain structure composed of columnar plus fine grains (~10 μm). The eutectic Si particles are effectively refined from blocky shape under sand/Fe-mold conditions to needle-like under Cu-mold conditions, and finally to fine fibrous network under SLM condition. The tensile yield strength and elongation is greatly improved from 125 ± 5 MPa (sand-mold) to 262 ± 3 MPa (SLM) and from 0.8 ± 0.2% (sand-mold) to 4.0 ± 0.2% (SLM), respectively. The strengthening mechanism is discussed, which is mainly ascribed to the continuous refinement of grains and Si particles and an increase in super-saturation of Al matrix with increasing cooling rate.

Effects of Grain Morphology on Flow Behavior of Semi-Solid Slurries

The flow behavior of semi-solid slurry determines the quality of the castings produced by the semi-solid forming process. Many studies have done to investigate the flow behavior of slurry under different conditions, and results show that the rheological behavior of slurry with dendritic structure is inappropriate for semi-solid forming. In this study, slurries with varying morphologies of grain for the same alloy with the same fraction solid have tested using a partial filling method. The SEED process was employed, and the pouring temperature adjusted to prepare semi-solid slurries with different grain morphologies. The flow pattern, entrapped air during the filling process, and also microstructure of the samples were examined to characterize the macro and micro flow behavior. The results show that a turbulent macro-flow, leading to entrapped air, and severe segregation appeared in the sample using slurry of Tpour ≥ 660 °C . For the slurry of Tpour < 660 °C, none of the three phenomena found in the sample. This investigation further showed that the detriment of dendrite on the semi-solid forming process, and implied that large size dendrite in semi-solid slurry must avoided.

Microstructural and Mechanical Aspects of AlSi7Mg0.6 Alloy Related to Scanning Strategies in L-PBF

AlSi7Mg0.6 alloy is the most widely used cast alloy for aerospace and automotive applications. Therefore, it is essential to explore the effect of scanning strategies parameters on the final part properties in the L-PBF process. The effect of stripes and chessboard strategies parameters such as stripes length, rotation angle, and chessboard island size on mechanical and microstructural properties of L-PBF processed AlSi7Mg0.6 alloy is studied. The evolution of the residual stresses is also investigated in the longitudinal and transverse directions. Cooling rates are also estimated using the cell size within the melt pool. Three distinct regions (i.e., fine, coarse, and heat affected zone) within the melt pool corresponding to different cooling rates could be identified based on Si morphology. The texture of the final material can be tailored by changing the scanning strategies. This study comprehensively presents the results concerning porosity, mechanical properties, crystallographic texture, cooling rates, grain morphology, and residual stresses for additively manufactured AlSi7Mg0.6 alloy.

Evaluation of Relationship between Grain Morphology and Growth Temperature of HgI2 Poly-Films for Direct Conversion X-ray Imaging Detectors

The relationship between depositing temperature and crystallinity of grain for HgI2 polycrystalline film with 170 cm2 in area deposited by Physical Vapor Deposition (PVD) was investigated, considering the matches with readout matrix pixelation for female breast examination. The different depositing temperatures, 35, 40 and 45 °C, were carried out with the same source temperature, 100 °C, corresponding to 2–2.5 h of the growth period. The films deposited were investigated by XRD, SEM, and I–V. The results show that the grain size of the films grown increases with the depositing temperature from 35 to 45 °C. At 45 °C, the polycrystalline film has a preferred microcrystal orientation with 97.2% of [001]/[hkl] and grain size is about 180–220 μm. A 256 × 256 pixels X-ray image of a bolt, key, and wiring displacement was present distinctly with 50 keV with 6 mA current of X-ray generator. Our discussions on the relationship between depositing temperature and crystallinity of grain of film suggest that the higher growth temperature, the better crystallinity and excellent preferred microcrystal orientation of grain, however, with complementary bigger grain size. For matching readout matrix pixelation, the growth period of poly-films would be reduced appropriately for reasonable grain size and preventing the crack of films deposited.

Atomistic Simulation of Microstructural Evolution of Ni50.8Ti Wires during Torsion Deformation

To explore the microstructural evolution of Ni50.8Ti wires during torsion deformation, single and polycrystalline models with various grain sizes (d = 9 nm, 5.6 nm, and 3.4 nm) were established on an atomic scale to explore their grain morphology evolution, stress-induced martensitic transformation, and dislocation movement. The results indicated that the grains were rotated and elongated to form long strips of grains during the torsion simulation. With the increase in torsion deformation, the elongated grains were further split, forming smaller grains. Stress-induced martensitic transformation took place and the martensite preferentially nucleated near the grain boundary, resulting in the formation of 30% austenites and 50% martensites. Additionally, a certain number of dislocations were generated during the torsion simulation. Under a low degree of torsion deformation, the main mechanism of plastic deformation was dislocation movement, while with a large degree of torsion deformation, the main mechanism of plastic deformation was grain rotation.

The Precipitated Particle Refinement in High-Cr ODS Steels by Microalloying Element Addition

Two oxide-dispersion-strengthened (ODS) steels with different compositions (14Cr-ODS and 14Cr-Zr-ODS) were investigated to reveal the influences of microalloying element addition on the microstructure and to clarify the refining mechanism of precipitated particles. TEM and HRTEM results indicated that precipitated particles in the Zr-containing ODS steel had finer sizes and dispersed more homogeneously within the grains. It was found that rhombohedral Y4Zr3O12 particles with complex lattice structures were formed and could pin the migration of the grain boundaries during heat treatment due to their high thermal stability. In addition, the Zr-containing ODS steel exhibited a finer and more uniform grain morphology. Tensile tests showed that microalloying element addition could significantly improve the comprehensive mechanical properties of 14Cr ODS steels at room temperature.

Effect of La and Sc Co-Addition on the Mechanical Properties and Thermal Conductivity of As-Cast Al-4.8% Cu Alloys

The effects of La and La+Sc addition on mechanical properties and thermal conductivity of Al-4.8Cu alloy were comprehensively studied. The as-cast samples were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and first-principles methods. The results reveal that the grain morphology of Al-4.8Cu alloy changes from dendrite to fine equiaxed grain with La, La+Sc addition. The average grain size of Al-Cu-La (Al-4.8Cu-0.4La) and Al-Cu-La-Sc (Al-4.8Cu-0.4La-0.4Sc) decreased by 37.2% (70.36 μm) and 63.3% (119.64 μm) respectively compared with Al-Cu (Al-4.8Cu). Al-Cu-La has the highest elongation among the three which is 34.4% (2.65%) higher than Al-Cu. Al-Cu-La-Sc has the highest ultimate tensile strength and yield strength which are 55.1% (80.9 MPa) and 65.2% (62.1 MPa) higher than Al-Cu, respectively. The thermal conductivity of Al-Cu-La and Al-Cu-La-Sc is 10.0% (18.797 W·m−1·k−1) and 6.5% (12.178 W·m−1·k−1) higher than Al-Cu alloy respectively. Compared with Al-Cu, Al-Cu-La has less shrinkage and porosity, the presence of Al4La and AlCu3 contribute a lot to the decrease of specific heat capacity and the increase of plasticity and toughness. The porosity of Al-Cu-La-Sc does not significantly decrease compared with Al-Cu-La, the presence of Al3Sc and AlCuSc bring about the increase of specific heat capacity and brittleness.

Effects of Montmorillonite and Gentamicin Addition on the Properties of Electrospun Polycaprolactone Fibers

Electrospinning was used to obtain multifunctional fibrous composite materials with a matrix of poly-ɛ-caprolactone (PCL) and 2 wt.% addition of a nanofiller: montmorillonite (MMT), montmorillonite intercalated with gentamicin sulphate (MMTG) or gentamicin sulphate (G). In the first stage, the aluminosilicate gallery was modified by introducing gentamicin sulfate into it, and the effectiveness of the intercalation process was confirmed on the basis of changes in the clay particle size from 0.5 µm (for MMT) to 0.8 µm (for MMTG), an increase in the interplanar distance d001 from 12.3 Å (for MMT) to 13.9 Å (for MMTG) and altered clay grain morphology. In the second part of the experiment, the electrospinning process was carried out in which the polymer nonwovens with and without the modifier were prepared directly from dichloromethane (DCM) and N,N-dimethylformamide (DMF). The nanocomposite fibrous membranes containing montmorillonite were prepared from the same polymer solution but after homogenization with the modifier (13 wt.%). The degree of dispersion of the modifier was evaluated by average microarray analysis from observed area (EDS), which was also used to determine the intercalation of montmorillonite with gentamicin sulfate. An increase in the size of the fibers was found for the materials with the presence of the modifier, with the largest diameters measured for PCL_MMT (625 nm), and the smaller ones for PCL_MMTG (578 nm) and PCL_G (512 nm). The dispersion of MMT and MMTG in the PCL fibers was also confirmed by indirect studies such as change in mechanical properties of the nonwovens membrane, where the neat PCL nonwoven was used as a reference material. The addition of the modifier reduced the contact angle of PCL nonwovens (from 120° for PCL to 96° for PCL_G and 98° for PCL_MMTG). An approximately 10% increase in tensile strength of the nonwoven fabric with the addition of MMT compared to the neat PCL nonwoven fabric was also observed. The results of microbiological tests showed antibacterial activity of all obtained materials; however, the inhibition zones were the highest for the materials containing gentamicin sulphate, and the release time of the active substance was significantly extended for the materials with the addition of montmorillonite containing the antibiotic. The results clearly show that the electrospinning technique can be effectively used to obtain nanobiocomposite fibers with the addition of nonintercalated and intercalated montmorillonite with improved strength and increased stiffness compared to materials made only of the polymer fibers, provided that a high filler dispersion in the spinning solution is obtained.