Grinding aid additives for dry fine grinding processes – Part II: Continuous and industrial grinding

Author(s):  
Paul Prziwara ◽  
Arno Kwade
2017 ◽  
Vol 89 (8) ◽  
pp. 1051-1059 ◽  
Author(s):  
Frederik Flach ◽  
Sandra Breitung-Faes ◽  
Arno Kwade

2021 ◽  
Vol 5 (1) ◽  
pp. 4
Author(s):  
Maximilian Schrank ◽  
Jens Brimmers ◽  
Thomas Bergs

Continuous generating gear grinding with vitrified grinding worms is an established process for the hard finishing of gears for high-performance transmissions. Due to the increasing requirements for gears in terms of power density, the required surface roughness is continuously decreasing. In order to meet the required tooth flank roughness, common manufacturing processes are polish grinding with elastic bonded grinding tools and fine grinding with vitrified grinding tools. The process behavior and potential of the different bonds for producing super fine surfaces in generating gear grinding have not been sufficiently scientifically investigated yet. Therefore, the objective of this report is to evaluate these potentials. Part of the investigations are the generating gear grinding process with elastic bonded, as well as vitrified grinding worms with comparable grit sizes. The potential of the different tool specifications is empirically investigated independent of the grain size, focusing on the influence of the bond. One result of the investigations was that the tooth flank roughness could be reduced to nearly the same values with the polish and the fine grinding tool. Furthermore, a dependence of the roughness on the selected grinding parameters could not be determined. However, it was found out that the profile line after polish grinding is significantly dependent on the process strategy used.


2011 ◽  
Vol 337 ◽  
pp. 59-62
Author(s):  
Xiang Hui Zhang ◽  
Ling Wang ◽  
Jian Ping Long

In the present investigation, diamond coating was deposited on fine grinding cemented carbide substrate by direct current arc discharge chemical vapor deposition. The effect of electrolytic etching time in the two-step electrochemical pretreatment process (firstly using electrolytic etching, and then using acid etching) on morphology and quality of the diamond coating were systemically studied. The surface morphology feature and quality of diamond coatings were characterized by means of Scanning Electron Microscope (SEM), laser Raman spectrometer respectively. The results showed that the electrolytic etching duration has distinctly effect on the quality and crystal features such as morphology, crystal type and grain size of diamond coating. It showed that as electrolytic current is direct current 3A, electrolytic etching time altering from 0.5 min to 7.5min, the surface morphology of diamond films gradually transition from microcrystalline cubic-octahedron to cauliflower type nanocluster, and further increase the electrolytic etching time, will lead to several negative effects on the quality and nucleation of the coatings which is not only retard the diamond nucleation, but also promote the formation of graphite.


2005 ◽  
Vol 159 (1) ◽  
pp. 48-61 ◽  
Author(s):  
T. Jayakumar ◽  
C.K. Mukhopadhyay ◽  
S. Venugopal ◽  
S.L. Mannan ◽  
Baldev Raj

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