The Effect of Various Grinding Aids on the Properties of Cement and Its Compatibility with Acrylate-Based Superplasticizer

The influence of grinding aids (pure triethanolamine and ethylene glycol) on the properties of cements, their compatibility with an acrylate-based superplasticizer and the rheological parameters of mortars were investigated. The presence of surfactants influences the standard properties of cements and the effectiveness of the superplasticizer. The results of the heat of hydration and setting time measurements indicate a delay in the hydration process and an increase in the induction period duration of the surfactant-doped pastes, in relation to the reference sample without grinding aids. Triethanolamine increases early-age compressive strength; the effect was observed for both standard and superplasticizer-containing mortars. The presence of grinding aids decreases the slump flow of mortars and increases rheological parameters such as yield stress (τ0) and viscosity (η).

Effects of Grinding Aids Used in Grinding Calcium Carbonate (CaCO3) Filler on the Properties of Water-Based Interior Paints

Grinding aid chemicals which are used in the grinding of calcium carbonate (CaCO3) to prevent agglomeration are chemisorbed on the surfaces of particles, and the compatibility of them with the solvent, water, or organic resin affects the dispersion of the minerals and ultimately down-stream product properties in consumer industries such as paint, papermaking, and plastic. This study tries to explain the effects of triethanolamine (TEA) and monoethylene glycol (MEG), which are most commonly used as grinding aids, on the behavior of CaCO3 in water-based paints and on the properties of the paints. The powder properties of CaCO3 (grain size, color, surface area, oil absorption capacity, zeta potential, etc.) were characterized, and the changes in the can stability, ease of application, and optical properties (gloss, opacity) of the paints were revealed with rheological and optical analysis. It was observed that amine compounds remained in higher amounts on the CaCO3 surface and created negative results in the paint. On the other hand, glycol compound adhered less on the CaCO3 surface and affected the properties of the final product less than the amine compound. Therefore, CaCO3 ground without using any chemicals gives the best results in terms of long-term stability, ease of application, and visuality of the paint.

Effects of Glycerol-Waste Antifreeze Based Grinding Aids on Cement Grinding Characteristics

Grinding aids to increase grinding efficiency in cement production are materials that can produce large amounts of high-quality cement in a short time by reducing surface energy by preventing particle agglomeration and improving fluidity. In the paper, a grinding aid using glycerol-waste antifreeze(GAP) is prepared and its effect on the grinding properties of clinker is investigated in contrast to that without the grinding aid. The results are as follows: The angle of repose of the cement powder added with GAP decreases as the grinding time increases (decreases by 3.8° when the grinding time is 60 minutes), indicating that it increases the flowability of the powder. On the contrary, the residual amount of 45µm sieve is also significantly reduced (4.6% decrease) and the specific surface area increases (30.5m2/kg), which results in an increase in the grinding efficiency. In the size range of 3 to 32µm, it increases the particle content, makes the particle size distribution uniform, the 7d and 28d activity index of the powder is improved by 5% and 6%, respectively, and increases the compressive strength of the cement. In addition, it is confirmed that the performance of the TEA grinding aid and the grinding aid are similar, and are very effective in terms of economy.

Opposing Effects of Additives in Dry Milling and Tableting of Organic Particles

Applying additives and excipients during the dry processing of fine particles is a common measure to control the particle–particle interactions, to specifically influence the powder properties and to enhance the process efficiency or product quality. In this study, the impacts of a particulate lubricant, a nano-disperse flow additive and liquid grinding aids on the dry fine milling and subsequent tableting of the ground material were investigated for three different organic model compounds. It is presented that the three additive classes cause varying and partly opposing effects during these process steps. Especially the lubricant and the grinding aids were shown to increase the efficiency of the milling process as well as the product fineness of the ground material, and to avoid critical product adhesions on the machine surfaces. Thereby, stable and efficient grinding conditions were partially not possible without the addition of such additives. However, as these positive effects are attributed to a reduction of the adhesive forces between the particles, much lower tablet strengths were achieved for these additives. This propagation of powder, and in turn, final product properties over whole process chains, has not been studied in detail so far. It was further revealed that the material behavior and the microstructure of the product particles is decisive for the processing as well, which is why additive effects may be product-specific and can even be suppressed under certain processing conditions. In comparison to the process performances, the powder properties and surface energies of the product particles were less influenced by the additives. On the contrary, particle-based morphologies or deformation behavior seem to play a major role in comparison to inorganic materials. Thus, it can be stated that global bulk properties and surface energies provide first indications of powder behavior and susceptibility. However, additional specific properties need to be evaluated to more clearly understand the influences of additives.