Investigation of electrical and mechanical properties of 3Y-TZP/Cubic zirconia solid electrolytes with composite structure prepared by near net shape forming

2009 ◽  
Vol 180 (11-13) ◽  
pp. 904-909 ◽  
Author(s):  
M. Ghatee ◽  
M.H. Shariat ◽  
J.T.S. Irvine
Keyword(s):  
Mechanical Properties ◽  
Composite Structure ◽  
Solid Electrolytes ◽  
Cubic Zirconia ◽  
Near Net Shape ◽  
Net Shape Forming

Analysis of a Thixo-Lateral Forged Spindle from LTT C45, LTT C38 and LTT 100Cr6 Steel Grades

2014 ◽  
Vol 217-218 ◽  
pp. 347-354 ◽  
Author(s):  
Jokin Lozares ◽  
Zigor Azpilgain ◽  
Iñaki Hurtado ◽  
Iñigo Loizaga
Keyword(s):  
Mechanical Properties ◽  
Current Trend ◽  
Research Work ◽  
Raw Material ◽  
Key Factor ◽  
Steel Grades ◽  
Near Net Shape ◽  
Net Shape Forming ◽  
Near Net Shaping ◽  
Net Shaping

Due to the current trend in prices of raw material and their sources, near net shaping of mechanical components will become a key factor for the companies to get the desired competitiveness. Semisolid metal (SSM) forming is one of those near net shape forming techniques revealing a high potential to reduce material as well as energy consumption compared to conventional process technologies. Thus, the aim of this research work is to demonstrate the above by manufacturing a steel commercial automotive spindle by thixo-lateral forming from three different steel grades. The starting material, the microstructure and mechanical properties are analysed along the article. Material savings of 20% have been reported together with a substantial decrease of the forming forces. In addition, great mechanical properties have been achieved which brings the process closer to the desired final industrial application.

Effect of Porosity on Mechanical Properties of Ti-5Al-2.5Sn ELI Alloy from Atomized Powder

2015 ◽  
Vol 817 ◽  
pp. 587-592 ◽  
Author(s):  
Lei Xu ◽  
Rui Peng Guo ◽  
Rui Yang
Keyword(s):  
Mechanical Properties ◽  
Hot Isostatic Pressing ◽  
Cryogenic Temperatures ◽  
Significant Difference ◽  
Complex Shapes ◽  
Near Net Shape ◽  
Net Shape Forming ◽  
Near Net Shaping ◽  
Net Shaping

Ti-5Al-2.5Sn ELI alloy is a typical α titanium, which is widely used at cryogenic temperatures. Hot isostatic pressing (HIPing) is a common technology to fabricate powder metallurgy (P/M) titanium alloys and components. Porosity control is very crucial for P/M alloys during application, and porosity will deteriorate mechanical properties of P/M alloys. In this study, porosity caused by HIPing process has been investigated. Effects of porosity on metallurgy quality of P/M Ti-5Al-2.5Sn ELI alloy have been accessed. The results showed that when porosity levels was less than 0.6%, no significant difference was found comparing with full dense P/M Ti-5Al-2.5Sn ELI alloy. Near-net-shape forming processes of P/M titanium alloy parts ware studied. By using metal capsules and metal internal tooling, near-net-shaping of P/M parts with complex shapes was demonstrated.

Near Net-Shape Forming of Thermal Barrier Coated Components for Gas Turbine Engine Applications

1998 ◽  
Author(s):  
G.E. Kim ◽  
P.G. Tsantrizos ◽  
S. Grenier ◽  
A. Cavasin ◽  
T. Brzezinski
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Gas Turbine ◽  
Bond Coat ◽  
Gas Turbine Engine ◽  
Thermal Barrier ◽  
Forming Process ◽  
Turbine Engine ◽  
Near Net Shape ◽  
Net Shape Forming

Abstract PyroGenesis Inc. has developed a unique Vacuum Plasma Spraying (VPS) near-net-shape forming process for the production of multilayered free-standing components. Initial evaluation on the feasibility of applying this process for the production of gas turbine engine components has been performed. The VPS near-net-shape forming process consists of: selecting an appropriate mold material; preconditioning of mold surface ; depositing metallic, ceramic, or composite layers ; and removing mold from the spray-formed structure. The near-net-shape components are heat treated to improve their mechanical properties. A suitable heat treatment cycle was developed for the VPS-applied superalloy. Much of the recent improvements in gas turbine engine performance has been attributed to the introduction of thermal barrier coatings (TBC) for superalloy components. There exist, however, some limitations in current fabrication methods for closed hot-section components: less than ideal coating quality; welding; limited choice of superalloy material; etc... PyroGenesis has used VPS near-net-shape forming to fabricate closed components with an yttria-stabilized-zirconia inner layer, CoNiCrA1Y bond coat, and IN-738LC outer layer. The results from the initial study demonstrate the feasibility of producing near-net-shape components with good coating structures, superior superalloy materials, and the absence welds. The mold was reusable after minor surface conditioning. The TBC showed uniform thickness and microstructure with a smooth surface finish. The bond coat and structural superalloy layers were very dense with no signs of oxidation at the interface. After heat treatment, the mechanical properties of the IN-738LC compare favourably to cast materials.

Superplastic Extrusion of Ultra Fine-Grained 3Y-TZP/Al2O3 Ceramic for Turbine Disk

2007 ◽  
Vol 551-552 ◽  
pp. 501-506 ◽  
Author(s):  
F. Wang ◽  
Kai Feng Zhang ◽  
Wen Bo Han
Keyword(s):  
Mechanical Properties ◽  
Turbine Disk ◽  
Second Phase ◽  
Hot Press ◽  
Sintered Compact ◽  
Fine Grained ◽  
Alumina Composite ◽  
Near Net Shape ◽  
Net Shape Forming ◽  
Undeformed Sample

Superplastic extrusion of axial forcing and radial flowing under different conditions was adopted to form a turbo-rotor, using hot-press sintered compact of zirconia (3Y)-toughened alumina composite that was prepared at 1450 °C for 1 hour with relative density of higher than 96%. Subsequent superplastic extrusion was attempted at temperature of 1500 °C-1650 °C. The results indicate that 3Y-ZrO2 plays an important role as a second-phase pinning agent and inhibits grain growth. The material shows good deformability and potential of near-net-shape forming. Comparing with undeformed sample, extruded sample was observed apparent coarsening in grain size and the remaining mechanical properties after deformation are not improved, irrespective of improved density. The dominating deformation mechanism is grain sliding and rotation accommodated with zirconia coordinated deformation.

scholarly journals Mechanical properties of rotary swaged steel components

2021 ◽  
Author(s):  
Dhia Charni ◽  
Svetlana Ortmann-Ishkina ◽  
Marius Herrmann ◽  
Christian Schenck ◽  
Jérémy Epp
Keyword(s):  
Mechanical Properties ◽  
Residual Stresses ◽  
Strain Curve ◽  
Dynamic Mechanical Properties ◽  
Process Conditions ◽  
Forming Process ◽  
Rotary Swaging ◽  
Surface Residual Stresses ◽  
Near Net Shape ◽  
As Stress

AbstractThe radial infeed rotary swaging is widely used as a diameter reduction forming process of axisymmetric workpieces, improving the mechanical properties with excellent near net shape forming. In the present study, rotary swaging experiments with different parameter setups were performed on steel tubes and bars under different material states and several resulting property modifications were investigated such as stress-strain curve, hardness, fatigue strength and surface residual stresses. The results show a significant work hardening induced by the rotary swaging process and an improvement in the static and dynamic mechanical properties was observed. Furthermore, the hardness distribution was homogenous in the cross section of the rotary swaged workpieces. Moreover, depending on the process conditions, different residual stresses distribution were generated along the surface.

Mechanical Design for Accuracy of Linkage Servo Press for Near-Net Shape Forming

2018 ◽  
Author(s):  
Jing Tao ◽  
Huanan Qian ◽  
Suiran Yu
Keyword(s):  
Mechanical Design ◽  
Structure Design ◽  
Tolerance Allocation ◽  
Component Level ◽  
Eccentric Load ◽  
Servo Press ◽  
Near Net Shape ◽  
Net Shape Forming ◽  
Heavy Loads

The accuracy of machine is important to achieving highly accurate shapes. This paper is focused on mechanical design of highly accurate mechanical linkage servo press applicable to (near-)net shape forming. The effects of geometric errors, deformations under heavy loads and ram tilting are analyzed. A top-down design for accuracy approach is proposed: First, accuracy model for identification of inaccuracy-causing factors and their interlinking relations is developed. Then, based on this model, top accuracy index are decomposed and translated into structure design specifications at component level. Both analytic and simulation methods are employed for design for accuracy in aspects of dimensional and geometric tolerance allocation, stiffness synthesis and anti-eccentric load capability. A case study of mechanical design for accuracy of a six-linkage mechanical servo press is also presented to demonstrate and test the proposed design approaches.

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