scholarly journals Haul truck fuel consumption modeling under random operating conditions: A case study

2022 ◽  
Vol 102 ◽  
pp. 103135
Author(s):  
Onur Golbasi ◽  
Elif Kina
2019 ◽  
Vol 4 (4) ◽  
pp. 61 ◽  
Author(s):  
Moslem Uddin ◽  
Mohd Fakhizan Romlie ◽  
Mohd Faris Abdullah

In this study, the performance of an islanded gas turbine power generation system in Malaysia was investigated. Considering the low fuel efficiency of the plant during peak and part-load operations, an economic analysis was also carried out, over the period of one year (2017). The case study was conducted on the isolated electrical network of the Universiti Teknologi PETRONAS (UTP), which consists of two gas turbine units with a total capacity of 8.4 MW. Simple performance indicators were developed to assess the performance, which can also be applied to other power stations in Malaysia and elsewhere. Meanwhile, the economy of variable load operations was analyzed using the statistical data of generation, fuel consumption, and loads. The study reveals that the capacity factor of the microgrid in the period was between 52.77–63.32%, as compared to the industrial best practice of 80%. The average plant use factor for the period under review was 75.04%, with a minimum of 70.93% and a maximum of 78.61%. The load factor of the microgrid ranged from 56.68–65.47%, as compared to the international best practice of 80%, while the utilization factor was between 44.22–67.655%. This study further reveals that high fuel consumption rates, due to the peak and part-load operations, resulted in a revenue loss of approximately 17,379.793 USD per year. Based on the present performance of the microgrid, suggestions are made for the improvement of the overall performance and profitability of the system. This work can be valuable for microgrid utility research to identify the most economical operating conditions.


Author(s):  
Augusto Garcia-Hernandez ◽  
Klaus Brun

Energy required to transport the fluid is an important parameter to be analyzed and minimized in pipeline applications. However, the pipeline system requirements and equipment could impose different constraints for operating pipelines in the best manner possible. One of the critical parameters that it is looked at closely, is the machines’ efficiency to avoid unfavorable operating conditions and to save energy costs. However, a compression-transport system includes more than one machine and more than one station working together at different conditions. Therefore, a detailed analysis of the entire compression system should be conducted to obtain a real power usage optimization. This paper presents a case study that is focused on analyzing natural gas transport system flow maximization while optimizing the usage of the available compression power. Various operating scenarios and machine spare philosophies are considered to identify the most suitable conditions for an optimum operation of the entire system. Modeling of pipeline networks has increased in the past decade due to the use of powerful computational tools that provide good quality representation of the real pipeline conditions. Therefore, a computational pipeline model was developed and used to simulate the gas transmission system. All the compressors’ performance maps and their driver data such as heat rate curves for the fuel consumption, site data, and running speed correction curves for the power were loaded in the model for each machine. The pipeline system covers 218 miles of hilly terrain with two looped pipelines of 38″ and 36″ in diameter. The entire system includes three compressor stations along its path with different configurations and equipment. For the optimization, various factors such as good efficiency over a wide range of operating conditions, maximum flexibility of configuration, fuel consumption and high power available were analyzed. The flow rate was maximized by using instantaneous maximum compression capacity at each station while maintaining fixed boundary conditions. This paper presents typical parameters that affect the energy usage in natural gas pipeline applications and discusses a case study that covers an entire pipeline. A modeling approach and basic considerations are presented as well as the results obtained for the optimization.


Author(s):  
Augusto Garcia-Hernandez ◽  
Klaus Brun

Energy required to transport the fluid is an important parameter to be analyzed and minimized in pipeline applications. However, the pipeline system requirements and equipment could impose different constraints for operating pipelines in the best manner possible. One of the critical parameters that is looked at closely, is the machines’ efficiency to avoid unfavorable operating conditions and to save energy costs. However, a compression-transport system includes more than one machine and more than one station working together at different conditions. Therefore, a detailed analysis of the entire compression system should be conducted to obtain a real power usage optimization. This paper presents a case study that is focused on analyzing natural gas transport system flow maximization while optimizing the usage of the available compression power. Various operating scenarios and machine spare philosophies are considered to identify the most suitable conditions for an optimum operation of the entire system. Modeling of pipeline networks has increased in the past decade due to the use of powerful computational tools that provide good quality representation of the real pipeline conditions. Therefore, a computational pipeline model was developed and used to simulate the gas transmission system. All the compressors’ performance maps and their driver data such as heat rate curves for the fuel consumption, site data, and running speed correction curves for the power were loaded in the model for each machine. The pipeline system covers 218 miles of hilly terrain with two looped pipelines of 38″ and 36″ in diameter. The entire system includes three compressor stations along its path with different configurations and equipment. For the optimization, various factors such as good efficiency over a wide range of operating conditions, maximum flexibility of configuration, fuel consumption and high power available were analyzed. The flow rate was maximized by using instantaneous maximum compression capacity at each station while maintaining fixed boundary conditions. This paper presents typical parameters that affect the energy usage in natural gas pipeline applications and discusses a case study that covers an entire pipeline. A modeling approach and basic considerations are presented as well as the results obtained for the optimization.


2012 ◽  
Vol 20 (3) ◽  
pp. 203-224 ◽  
Author(s):  
Shon R. Grabbe ◽  
Banavar Sridhar ◽  
Avijit Mukherjee ◽  
Alexander Morando

Author(s):  
Jin Yu ◽  
Pengfei Shen ◽  
Zhao Wang ◽  
Yurun Song ◽  
Xiaohan Dong

Heavy duty vehicles, especially special vehicles, including wheel loaders and sprinklers, generally work with drastic changes in load. With the usage of a conventional hydraulic mechanical transmission, they face with these problems such as low efficiency, high fuel consumption and so forth. Some scholars focus on the research to solve these issues. However, few of them take into optimal strategies the fluctuation of speed ratio change, which can also cause a lot of problems. In this study, a novel speed regulation is proposed which cannot only solve problems above but also overcome impact caused by speed ratio change. Initially, based on the former research of the Compound Coupled Hydro-mechanical Transmission (CCHMT), the basic characteristics of CCHMT are analyzed. Besides, to solve these problems, dynamic programming algorithm is utilized to formulate basic speed regulation strategy under specific operating condition. In order to reduce the problem caused by speed ratio change, a new optimization is applied. The results indicate that the proposed DP optimal speed regulation strategy has better performance on reducing fuel consumption by up to 1.16% and 6.66% in driving cycle JN1015 and in ECE R15 working condition individually, as well as smoothing the fluctuation of speed ratio by up to 12.65% and 19.01% in those two driving cycles respectively. The processes determining the speed regulation strategy can provide a new method to formulate the control strategies of CCHMT under different operating conditions particularlly under real-world conditions.


Author(s):  
Dimitrios T. Hountalas ◽  
Spiridon Raptotasios ◽  
Antonis Antonopoulos ◽  
Stavros Daniolos ◽  
Iosif Dolaptzis ◽  
...  

Currently the most promising solution for marine propulsion is the two-stroke low-speed diesel engine. Start of Injection (SOI) is of significant importance for these engines due to its effect on firing pressure and specific fuel consumption. Therefore these engines are usually equipped with Variable Injection Timing (VIT) systems for variation of SOI with load. Proper operation of these systems is essential for both safe engine operation and performance since they are also used to control peak firing pressure. However, it is rather difficult to evaluate the operation of VIT system and determine the required rack settings for a specific SOI angle without using experimental techniques, which are extremely expensive and time consuming. For this reason in the present work it is examined the use of on-board monitoring and diagnosis techniques to overcome this difficulty. The application is conducted on a commercial vessel equipped with a two-stroke engine from which cylinder pressure measurements were acquired. From the processing of measurements acquired at various operating conditions it is determined the relation between VIT rack position and start of injection angle. This is used to evaluate the VIT system condition and determine the required settings to achieve the desired SOI angle. After VIT system tuning, new measurements were acquired from the processing of which results were derived for various operating parameters, i.e. brake power, specific fuel consumption, heat release rate, start of combustion etc. From the comparative evaluation of results before and after VIT adjustment it is revealed an improvement of specific fuel consumption while firing pressure remains within limits. It is thus revealed that the proposed method has the potential to overcome the disadvantages of purely experimental trial and error methods and that its use can result to fuel saving with minimum effort and time. To evaluate the corresponding effect on NOx emissions, as required by Marpol Annex-VI regulation a theoretical investigation is conducted using a multi-zone combustion model. Shop-test and NOx-file data are used to evaluate its ability to predict engine performance and NOx emissions before conducting the investigation. Moreover, the results derived from the on-board cylinder pressure measurements, after VIT system tuning, are used to evaluate the model’s ability to predict the effect of SOI variation on engine performance. Then the simulation model is applied to estimate the impact of SOI advance on NOx emissions. As revealed NOx emissions remain within limits despite the SOI variation (increase).


Author(s):  
Teja Gonguntla ◽  
Robert Raine ◽  
Leigh Ramsey ◽  
Thomas Houlihan

The objective of this project was to develop both engine performance and emission profiles for two test fuels — a 6% water-in-diesel oil emulsion (DOE-6) fuel and a neat diesel (D100) fuel. The testing was performed on a single cylinder, direct-injection, water-cooled diesel engine coupled to an eddy current dynamometer. Output parameters of the engine were used to calculate Brake Specific Fuel Consumption (BSFC) and Engine Efficiency (η) for each test fuel. DOE-6 fuels generated a 24% reduction in NOX and a 42% reduction in Carbon Monoxide emissions over the tested operating conditions. DOE-6 fuels presented higher ignition delays — between 1°-4°, yielded 1%–12% lower peak cylinder pressures and produced up to 5.5% lower exhaust temperatures. Brake Specific Fuel consumption increased by 6.6% for the DOE-6 fuels as compared to the D100 fuels. This project is the first research done by a New Zealand academic institution on water-in-diesel emulsion fuels.


Author(s):  
Robson L. Silva ◽  
Bruno V. Sant′Ana ◽  
José R. Patelli ◽  
Marcelo M. Vieira

This paper aims to identify performance improvements in cooker-top gas burners for changes in its original geometry, with aspect ratios (ARs) ranging from 0.25 to 0.56 and from 0.28 to 0.64. It operates on liquefied petroleum gas (LPG) and five thermal power (TP) levels. Considering the large number of cooker-top burners currently being used, even slight improvements in thermal performance resulting from a better design and recommended operating condition will lead to a significant reduction of energy consumption and costs. Appropriate instrumentation was used to carry out the measurements and methodology applied was based on regulations from INMETRO (CONPET program for energy conversion efficiency in cook top and kilns), ABNT (Brazilian Technical Standards Normative) and ANP—National Agency of Petroleum, Natural Gas (NG) and Biofuels. The results allow subsidizing recommendations to minimum energy performance standards (MEPS) for residential use, providing also higher energy conversion efficiency and/or lower fuel consumption. Main conclusions are: (i) Smaller aspect ratios result in the same heating capacity and higher efficiency; (ii) higher aspect ratios (original burners) are fuel consuming and inefficient; (iii) operating conditions set on intermediate are lower fuel consumption without significant differences in temperature increases; (iv) Reynolds number lower than 500 provides higher efficiencies.


Author(s):  
Mirko Baratta ◽  
Roberto Finesso ◽  
Daniela Misul ◽  
Ezio Spessa ◽  
Yifei Tong ◽  
...  

The environmental concerns officially aroused in 1970s made the control of the engine emissions a major issue for the automotive industry. The corresponding reduction in fuel consumption has become a challenge so as to meet the current and future emission legislations. Given the increasing interest retained by the optimal use of a Variable Valve Actuation (VVA) technology, the present paper investigates into the potentials of combining the VVA solution to CNG fuelling. Experiments and simulations were carried out on a heavy duty 6-cylinders CNG engine equipped with a turbocharger displaying a twin-entry waste-gate-controlled turbine. The analysis aimed at exploring the potentials of the Early Intake Valve Closure (EIVC) mode and to identify advanced solutions for the combustion management as well as for the turbo-matching. The engine model was developed within the GT-Power environment and was finely tuned to reproduce the experimental readings under steady state operations. The 0D-1D model was hence run to reproduce the engine operating conditions at different speeds and loads and to highlight the effect of the VVA on the engine performance as well as on the fuel consumption and engine emissions. Pumping losses proved to reduce to a great extent, thus decreasing the brake specific fuel consumption (BSFC) with respect to the throttled engine. The exhaust temperature at the turbine inlet was kept to an almost constant value and minor variations were allowed. This was meant to avoid an excessive worsening in the TWC working conditions, as well as deterioration in the turbocharger performance during load transients. The numerical results also proved that full load torque increases can be achieved by reducing the spark advance so that a higher enthalpy is delivered to the turbocharger. Similar torque levels were also obtained by means of Early Intake Valve Closing strategy. For the latter case, negligible penalties in the fuel consumption were detected. Moreover, for a given combustion phasing, the IVC angle directly controls the mass-flow rate and thus the torque. On the other hand, a slight dependence on the combustion phasing can be detected at part load. Finally, the simulations assessed for almost constant fuel consumption for a wide range of IVC and SA values. Specific attention was also paid to the turbocharger group functioning and to its correct matching to the engine working point. The simulations showed that the working point on the compressor map can be optimized by properly setting the spark advance (SA) as referred to the adopted intake-valve closing angle. It is anyhow worth observing that the engine high loads set a constraint deriving from the need to meet the limits on the peak firing pressure (PFP), thus limiting the possibility to optimize the working point once the turbo-matching is defined.


2021 ◽  
Author(s):  
Mohamed Ibrahim Mohamed ◽  
Ahmed Mahmoud El-Menoufi ◽  
Eman Abed Ezz El-Regal ◽  
Ahmed Mohamed Ali ◽  
Khaled Mohamed Mansour ◽  
...  

Abstract Field development planning of gas condensate fields using numerical simulation has many aspects to consider that may lead to a significant impact on production optimization. An important aspect is to account for the effects of network constraints and process plant operating conditions through an integrated asset model. This model should honor proper representation of the fluid within the reservoir, through the wells and up to the network and facility. Obaiyed is one of the biggest onshore gas field in Egypt, it is a highly heterogeneous gas condensate field located in the western desert of Egypt with more than 100 wells. Three initial condensate gas ratios are existing based on early PVT samples and production testing. The initial CGRs as follows;160, 115 and 42 STB/MMSCF. With continuous pressure depletion, the produced hydrocarbon composition stream changes, causing a deviation between the design parameters and the operating parameters of the equipment within the process plant, resulting in a decrease in the recovery of liquid condensate. Therefore, the facility engineers demand a dynamic update of a detailed composition stream to optimize the system and achieve greater economic value. The best way to obtain this compositional stream is by using a fully compositional integrated asset model. Utilizing a fully compositional model in Obaiyed is challenging, computationally expensive, and impractical, especially during the history match of the reservoir numerical model. In this paper, a case study for Obaiyed field is presented in which we used an alternative integrated asset modeling approach comprising a modified black-oil (MBO) that results in significant timesaving in the full-field reservoir simulation model. We then used a proper de-lumping scheme to convert the modified black oil tables into as many components as required by the surface network and process plant facility. The results of proposed approach are compared with a fully compositional approach for validity check. The results clearly identified the system bottlenecks. The model can be used to propose the best tie-in location of future wells in addition to providing first-pass flow assurance indications throughout the field's life and under different network configurations. The model enabled the facility engineers to keep the conditions of the surface facility within the optimized operating envelope throughout the field's lifetime.


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