Influence of Honing Angle on Tribological Behaviour of Cylinder Liner –Piston Ring Pair: Experimental Investigation

2021 ◽  
pp. 107355
Author(s):  
Ajith Kurian Baby ◽  
P K Rajendrakumar ◽  
Deepak Lawrence K
Tribotest ◽  
1996 ◽  
Vol 2 (3) ◽  
pp. 281-288 ◽  
Author(s):  
Zhang Yingcai ◽  
Lu Yun ◽  
Zhang Houjun

Author(s):  
Bo Xu ◽  
Bifeng Yin ◽  
Hekun Jia ◽  
Mingliang Wei ◽  
Kunpeng Shi

The application of novel injection strategies (high-pressure injection, early injection, retarded injection, etc.) in combustion engines has made the wall-wetting problem severer. As the splashed fuel dilutes the lubricating oil, the tribological performance of the cylinder liner–piston ring pair will be affected. In this research, the viscosity and wettability tests were conducted firstly by mixing diesel into lubrication oil. It was found that the dynamic viscosity of the mixture drops with more fuel diluting the oil, and a small quantity of diesel mixed will cause a remarkable decline in lubricant viscosity; also, the contact angle shows a downward trend with the increasing diluting ratio. Then based on several typical diluting ratios, the reciprocating friction tests were carried out to measure the instantaneous friction force of the production ring/liner pair. The experimental results showed that under a mixed lubrication state, the peak friction force of the ring/liner pair occurs around the dead centers, while the minimum force occurs at the middle position of the reciprocating stroke; with more fuel diluting the oil, the bearing capacity of oil film degrades, resulting in the increase of friction force. In addition, the average friction coefficient of the ring/liner pair shows an upward trend with the increasing diluting ratio, and the Stribeck curve moves toward the upper-left, which means the lubrication condition of this pair tends to transit from mixed lubrication to boundary lubrication, causing negative effects on the frictional property of the cylinder liner–piston ring pair. Therefore, the diluting ratio should be controlled under 20%.


2019 ◽  
Vol 14 (1) ◽  
Author(s):  
Santhosh V ◽  
Babu N

Copper oxide (CuO) nanoparticles were found to be an excellent additive to the lubricant in order to reduce the friction and wear between piston ring and cylinder liner. Friction and wear tests have been done experimentally using a pin on disc machine. Input parameters like load, speed, distance travelled are varied for each test, so that an effective combination for the minimal friction and wear have been obtained. The effect of adding additive is also found by varying the percentage of the nanoparticle in the lubricant. Also, after the best ratio for the additive in lubricant is selected, it can be used to run the engine in the laboratory, so that the performance and emissions of the engine with the new lubricant can be obtained. Finally, comparison can be made with the engine using existing lubricant.


2019 ◽  
Vol 71 (1) ◽  
pp. 154-163 ◽  
Author(s):  
Konstantin Risse ◽  
Matthias Schorgel ◽  
Dirk Bartel ◽  
Bernhard Karpuschewski ◽  
Florian Welzel

Purpose The purpose of this paper is to investigate the influence of different finish processes on the surface integrity and tribological behaviour of cylinder running surfaces for internal combustion engines. Design/methodology/approach The cutting force during finishing and the resulting surface topography was measured for a variety of cylinder running surfaces made of EN-GJL-250, EN-GJV-400 and thermal sprayed aluminium alloy. A separate conditioning tool was developed and tested. Different analysis methods (SEM, EDX, SIMS and FIB) for the characterisation of the boundary conditions were used. By an oscillating friction wear test and a single cylinder floating liner engine, the running-in and frictional behaviour was rated. Findings It was shown that honing with low cutting forces and silicon carbide cutting material decreases the friction in operation. The characteristics of the boundary layers after running-in depend on the finish machining process. A preconditioning with a separate tool can adjust the boundary layer and running-in behaviour. Based on the experimental results, a multi-body and computational fluid dynamics simulation was developed for the floating liner engine. Originality/value The results demonstrate the potential of finishing with low process forces to reduce friction and the need for a complete consideration of the tribological system piston ring/cylinder liner surface.


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