Experimental research on the dynamic characteristics of the cutting temperature in the process of high-speed milling

2003 ◽  
Vol 138 (1-3) ◽  
pp. 468-471 ◽  
Author(s):  
Chen Ming ◽  
Sun Fanghong ◽  
Wang Haili ◽  
Yuan Renwei ◽  
Qu Zhenghong ◽  
...  
Keyword(s):  
Experimental Research ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Cutting Temperature ◽  
High Speed Milling

Cutting Temperature and Cutting Forces Investigation Based on the Taguchi Design Method when High-Speed Milling of Titanium Matrix Composites with PCD Tool

2016 ◽  
Vol 836-837 ◽  
pp. 168-174 ◽  
Author(s):  
Ying Fei Ge ◽  
Hai Xiang Huan ◽  
Jiu Hua Xu
Keyword(s):  
Cutting Force ◽  
Feed Rate ◽  
Cutting Forces ◽  
High Speed ◽  
Volume Fraction ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
High Speed Milling ◽  
Radial Depth

High-speed milling tests were performed on vol. (5%-8%) TiCp/TC4 composite in the speed range of 50-250 m/min using PCD tools to nvestigate the cutting temperature and the cutting forces. The results showed that radial depth of cut and cutting speed were the two significant influences that affected the cutting forces based on the Taguchi prediction. Increasing radial depth of cut and feed rate will increase the cutting force while increasing cutting speed will decrease the cutting force. Cutting force increased less than 5% when the reinforcement volume fraction in the composites increased from 0% to 8%. Radial depth of cut was the only significant influence factor on the cutting temperature. Cutting temperature increased with the increasing radial depth of cut, feed rate or cutting speed. The cutting temperature for the titanium composites was 40-90 °C higher than that for the TC4 matrix. However, the cutting temperature decreased by 4% when the reinforcement's volume fraction increased from 5% to 8%.

scholarly journals Cutting Performance Evaluation of the Coated Tools in High-Speed Milling of AISI 4340 Steel

Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3266 ◽  
Author(s):  
Yuan Li ◽  
Guangming Zheng ◽  
Xiang Cheng ◽  
Xianhai Yang ◽  
Rufeng Xu ◽  
...  
Keyword(s):  
Performance Evaluation ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Performance ◽  
High Speed Milling ◽  
Coated Tools ◽  
Coated Tool ◽  
Aisi 4340

The cutting performance of cutting tools in high-speed machining (HSM) is an important factor restricting the machined surface integrity of the workpiece. The HSM of AISI 4340 is carried out by using coated tools with TiN/TiCN/TiAlN multi-coating, TiAlN + TiN coating, TiCN + NbC coating, and AlTiN coating, respectively. The cutting performance evaluation of the coated tools is revealed by the chip morphology, cutting force, cutting temperature, and tool wear. The results show that the serration and shear slip of the chips become more clear with the cutting speed. The lower cutting force and cutting temperature are achieved by the TiN/TiCN/TiAlN multi-coated tool. The flank wear was the dominant wear form in the milling process of AISI 4340. The dominant wear mechanisms of the coated tools include the crater wear, coating chipping, adhesion, abrasion, and diffusion. In general, a TiN/TiCN/TiAlN multi-coated tool is the most suitable tool for high-speed milling of AISI 4340, due to the lower cutting force, the lower cutting temperature, and the high resistance of the element diffusion.

High-Speed Milling Characteristics and the Residual Stresses Control Methods Analysis of Thin-Walled Parts

2011 ◽  
Vol 223 ◽  
pp. 456-463 ◽  
Author(s):  
Bei Zhi Li ◽  
Xiao Hui Jiang ◽  
Huai Jing Jing ◽  
Xiao Yan Zuo
Keyword(s):  
Residual Stress ◽  
Tensile Stress ◽  
Cutting Force ◽  
High Speed ◽  
Tangential Force ◽  
Cutting Temperature ◽  
Milling Process ◽  
Residual Tensile Stress ◽  
High Speed Milling ◽  
Thin Walled

With FEM software of AdvantEdge, a model was created to analyze cutting force and thermal in the high-speed milling process, this model included a complete milling process of cutter radius. Combined with experiments validation, in high-speed milling, the normal force is greater than the tangential force and result in greater residual stress of that direction, which indicates that mechanical force play an essential part on the formation of residual stress. When the speed is over certain scope, the cutting force decreases, but the cutting temperature has been rising. In Roughing, by limiting the range of high-speed the residual tensile stress impact can be reduced. While in finishing, as the feed rate reducing the residual tensile stress will decrease greatly, improving the surface quality of thin-walled parts.

PERFORMANCE OF A COATED CEMENTED CARBIDE TOOL IN HIGH SPEED MILLING OF TI-6AL-4V ALLOY

2013 ◽  
Vol 12 (02) ◽  
pp. 131-146 ◽  
Author(s):  
GUANGYU TAN ◽  
YUHUA ZHANG ◽  
GUANGHUI LI ◽  
GUANGJUN LIU ◽  
YIMING (KEVIN) RONG
Keyword(s):  
Wear Mechanism ◽  
Cutting Forces ◽  
High Speed ◽  
Cutting Temperature ◽  
Cemented Carbide ◽  
Thermal Imager ◽  
Carbide Tool ◽  
High Speed Milling ◽  
Cemented Carbide Tool ◽  
Coated Cemented Carbide

A series of experiments were conducted to study the performance of a coated cemented carbide tool in high speed milling of Ti -6 Al -4 V alloy. Experimental measurements of three components of the cutting forces were performed by using a three-component dynamometer. The cutting temperature was measured by using an infrared thermal imager. The variation of cutting forces and cutting temperature with the cutting parameters are investigated. The influence of cutting speed, axial depth of cut, and feed rate on the cutting forces and cutting temperature are analyzed and discussed. The wear patterns of the tool were investigated using scanning electron microscope (SEM) and analysis of energy spectrum, and the wear mechanism is discussed. It is found that abrasive wear and adhesive wear are the dominant wear mechanism of the tool.

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