Numerical Simulation Study on Battery-Casing Sealing Considering Rubber Aging

2020 ◽  
Vol 36 (6) ◽  
pp. 955-969
Author(s):  
Yijie Huang ◽  
Fei Guo ◽  
Yuchao Ke ◽  
Fangyong Wu ◽  
Xiaohong Jia ◽  
...  

ABSTRACTBattery-casing sealing is the key factor for secure travel of new energy vehicles. We constructed a relatively accurate mechanical-simulation model by selecting a constitutive model, analyzing the influence of thermal elongation, verifying the grid-independence and comparing numerically by the pressure-measurement film on the basis of studying the physical performance of a certain type of sealing material that had been used in battery-casings after aging. Based on a porous-media model and combined with changes of macroscopic and microscopic contact characteristics of materials at different times after aging, the evolution rule of sealing performance with time was analyzed quantitatively by calculating the leakage. By analyzing the structure of circular arc bulge on the surface of sealing material, the radius of circular arc bulge with better sealing performance was obtained, which could reduce the leakage of sealing structure during the material’s lifecycle.

Author(s):  
Minghao Yi ◽  
Liang Wang ◽  
Congmeng Hao ◽  
Qingquan Liu ◽  
Zhenyang Wang

AbstractThe purpose of underground methane drainage technology is to prevent methane disasters and enable the efficient use of coal mine methane (CMM), and the sealing depth is a key factor that affects the performance of underground methane drainage. In this work, the layouts of in-seam and crossing boreholes are considered to analyze the stress distribution and failure characteristics of roadway surrounding rock through a numerical simulation and field stress investigation to determine a reasonable sealing depth. The results show that the depths of the plastic and elastic zones in two experimental coal mines are 16 and 20 m respectively. Borehole sealing minimizes the air leakage through the fractures around the roadway when the sealing material covers the failure and plastic zones, and the field test results for CMM drainage at different sealing depths indicate that the CMM drainage efficiency increases with increasing sealing depth but does not change once the sealing depth exceeds the plastic zone. Moreover, sealing in the high-permeability roadway surrounding rock does not have a strong influence on the borehole sealing performance. Considering these findings, a new CMM drainage system for key sealing in the low-permeability zone was developed that is effective for improving the CMM drainage efficiency and prolonging the high-concentration CMM drainage period. The proposed approach offers a valuable quantitative analysis method for selecting the optimum sealing parameters for underground methane drainage, thereby improving considerably the drainage and utilization rates of CMM.


Author(s):  
Hoden A. Farah ◽  
Frank K. Lu ◽  
Jim L. Griffin

Abstract A numerical study of the flow characteristics of a crimped flame arrestor element was conducted using a porous media model. The porous zone was modeled using the Forchheimer equation. The Forchheimer equation was incorporated into the governing conservation equations as a momentum sink. A small-scale crimped flame arrestor element was tested to determine the empirical coefficients in the Forchheimer equation. The numerical simulation result using this porous media model was verified using experimental data. The flow characteristics of a four-inch detonation flame arrestor with the same crimp design as the small-scale sample, was simulated using the porous media model. The numerical simulation flow data were compared against experimental values and agreed to within five percent. The method used to determine the Forchheimer coefficients and the experimental test setup are described in detail. The application of the Forchheimer equation into the governing flow equations is presented. The challenges and limitation of numerical studies in flame arrestors applications are discussed. The simplification gained by using the porous media model in flame arrestor numerical studies is presented.


2014 ◽  
Vol 678 ◽  
pp. 576-581
Author(s):  
Chuang Li ◽  
Bin Xu ◽  
Jian Wu ◽  
Yi Cheng ◽  
Zhi Hao Ma

With the establishment of the appropriate porous media model of the combustor, temperature contour map on combustor cross section were simulated under the condition of different flow rate and different porosity in the Fluent software, and experimented to verify the simulation. The results show that: Flame core position moves toward the export with the increase of flow rate, but when the flow increases to a certain amount, the outlet temperature rises significantly. temperature distribution is the best when flow rate is 120 mL/min; With the decrease of the porosity, the flame core position moves to the entrance. Wall average temperature of the combustor is the highest when porosity is 0.4.


2021 ◽  
Vol 11 (10) ◽  
pp. 4677
Author(s):  
Jianguo Wang ◽  
Philip Rubini ◽  
Qin Qin

In this paper, a novel model is proposed for the numerical simulation of noise-attenuating perforated liners. Effusion cooling liners offer the potential of being able to attenuate combustion instabilities in gas turbine engines. However, the acoustic attenuation of a perforated liner is a combination of a number of interacting factors, resulting in the traditional approach of designing perforated combustor liners relying heavily on combustor rig tests. On the other hand, direct computation of thousands of small-scale holes is too expensive to be employed as an engineering design tool. In recognition of this, a novel physical velocity porous media (PVPM) model was recently proposed by the authors as a computationally less demanding approach to represent the acoustic attenuation of perforated liners. The model was previously validated for the normal incidence of a sound wave by comparison with experimental data from impedance tubes. In this paper, the model is further developed for configurations where the noise signal propagates in parallel with the perforated liners, both in the presence and absence of a mean flow. The model is significantly improved and successfully validated within coexisting grazing and bias flow scenarios, with reference to a series of well-recognized experimental data.


2020 ◽  
Vol 103 (1) ◽  
pp. 003685041989722
Author(s):  
Chang Yue ◽  
Sun Bitian ◽  
Zhang Lanzhu

The sealing performance of a brush seal is studied in this article. At present, the mostly used model to analyze the performance of a brush seal is porous medium model in which the effect of bristle deformation is not considered. Here, a combined numerical method is proposed. First, the deformation of bristle is calculated in a fluid–solid coupling model with a simplified bristle model, and then the results of the bristle deformation is imported to a porous media model as the boundary conditions. More accurate media flow and leakage variation law of the brush seal are obtained with this calculation model.


2014 ◽  
Vol 8 (1) ◽  
pp. 116-126 ◽  
Author(s):  
Yun-Peng Zhao ◽  
Chun-Wei Bi ◽  
Yan-Xing Liu ◽  
Guo-Hai Dong ◽  
Fu-Kun Gui

2013 ◽  
Vol 62 ◽  
pp. 25-37 ◽  
Author(s):  
Yun-Peng Zhao ◽  
Chun-Wei Bi ◽  
Guo-Hai Dong ◽  
Fu-Kun Gui ◽  
Yong Cui ◽  
...  

Micromachines ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 18
Author(s):  
Yufan Xue ◽  
Chunsheng Guo ◽  
Xiaoxiao Gu ◽  
Yanfeng Xu ◽  
Lihong Xue ◽  
...  

As a phase change evaporator, a microchannel array heat exchanger is of great significance in the field of microscale heat dissipation. The performance of which strongly depends on the flow resistance, capillary force, and other factors. In order to improve the heat dissipation efficiency, it is necessary to perform an in-depth study of the characteristics of microchannel flow using numerical simulation. However, the current simulation model requires high computational cost and long simulation time. To solve this problem, this paper simplifies the numerical simulation of the rectangular parallel array microchannels by building the basic flow model based on the concept of porous media. In addition, we explore the effect of aspect-ratio (AR), hydraulic diameter, inlet velocity, and other parameters of fluid flow behavior inside the microchannels. Meanwhile, a user-defined function (UDF) is formulated to add the capillary force into the model to introduce capillary force into the porous media model. Through the above research, the paper establishes the porous media model for single-phase and gas-liquid two-phase flow, which acts as a simplification of microchannel array simulation without grossly affecting the results obtained. In addition, we designed and manufactured experiments using silicon-based microchannel heat exchangers with different-ratios, and combined with the visualization method to measure the performance of the device and compared them with simulation results. The theoretical model is verified through the suction experiment of array microchannel evaporator capillary core. The simplified model of microchannel array significantly saves the computational cost and time, and provides guidance for the related experimental researches.


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