The Influence of the Coefficient of Friction on the Elastic Stress Concentration Factor for a Pin-Jointed Connection

1962 ◽  
Vol 13 (1) ◽  
pp. 17-29 ◽  
Author(s):  
T. H. Lambert ◽  
R. J. Brailey

SummaryThe benefit to be obtained by using an interference fit between the pin and plate in a pin-jointed connection has already been established. An examination of the published results shows that some non-linearity occurs in the mechanism of load transference from the pin to the plate since, except at very high initial interference, doubling the load on the joint more than doubles the maximum shear stress in the plate. An examination of the stress-load relationship shows a distinct discontinuity, the load at which this discontinuity occurs being dependent upon both the initial interference and the coefficient of friction between the pin and the plate. It is shown that the results hitherto published correspond to a coefficient of friction between the pin and the plate of 0.3 and results for lower and higher coefficients are given.

1962 ◽  
Vol 13 (3) ◽  
pp. 275-284 ◽  
Author(s):  
T. H. Lambert ◽  
R. J. Brailey

SummaryThe fatigue life of a pin-jointed connection can be optimised by using a moderately high degree of interference between the loading pin and plate. Where a joint has to be assembled in confined conditions, difficulty may be experienced in inserting the interference-fit pin and one possible solution is to use a pre-assembled interference-fit bush in the plate, leaving only a light interference-fit pin to be pressed in on assembly of the joint. It is shown that a relatively thick bush of diametral ratio 4/3 will give a reduction in shear stress concentration factor for the plate comparable with that obtained with a solid pin, but that maximum benefit is not obtained with a thinner bush of diametral ratio 8/7. Where thin bushes are essential in order to maintain the ultimate tensile and fatigue strengths of the plate and /or the ultimate and fatigue strengths of the pin, the shear stress concentration factor for the plate is reduced as the modular ratio of bush to plate is increased and as the interference fit of the loading pin in the bush is increased.


Author(s):  
Antonio Strozzi ◽  
Andrea Baldini ◽  
Matteo Giacopini ◽  
Enrico Bertocchi ◽  
Luca Bertocchi

The elastic stress concentrations developed from the keyless, frictionless, static press-fit of a solid shaft into a hub with bore rounded edges are addressed. Derived from an analytical approach, a normalising parameter Φ is employed that accounts for the combined effects on the hub stress concentration of the fillet radius of the hub bore, the shaft radius, the interference, and the Young’s modulus. Compiled with the aid of Finite Elements, several design charts are presented that report the elastic stress concentrations within the hub versus the normalising parameter Φ. Each curve is valid for prescribed ratios of a) the hub inner radius to the outer radius, and b) the fillet radius to the shaft radius. An approximating expression of ample validity is also presented for a prompt evaluation of the hub stress concentration factor.


2007 ◽  
Vol 353-358 ◽  
pp. 74-77
Author(s):  
Zheng Yang ◽  
Chong Du Cho ◽  
Ting Ya Su ◽  
Chang Boo Kim ◽  
Hyeon Gyu Beom

Based on detailed three-dimensional finite element analyses, elastic stress and strain field of ellipse major axis end in plates with different thickness and ellipse configurations subjected to uniaxial tension have been investigated. The plate thickness and ellipse configuration have obvious effects on the stress concentration factor, which is higher in finite thickness plates than in plane stress and plane strain cases. The out-of-plane stress constraint factor tends the maximum on the mid-plane and approaches to zero on the free plane. Stress concentration factors distribute ununiformly through the plate thickness, the value and location of maximum stress concentration factor depend on the plate thickness and the ellipse configurations. Both stress concentration factor in the middle plane and the maximum stress concentration factor are greater than that under plane stress or plane strain states, so it is unsafe to suppose a tensioned plate with finite thickness as one undergone plane stress or plane strain. For the sharper notch, the influence of three-dimensional stress state on the SCF must be considered.


1976 ◽  
Vol 190 (1) ◽  
pp. 477-488 ◽  
Author(s):  
J. Halling

The nature of the interaction between a rigid spherical asperity and an asperity governed by the stress/strain law [Formula: see text] is studied. The interfacial shear stress is defined by f τmax where 0 < f < 1, τ maxbeing the maximum allowable shear stress at the contact. By integrating the total effect of a population of such surface asperities expressions for the total frictional forces, and the total load are derived. The value of the coefficient of friction is thus obtained and the special conditions for perfectly plastic and elastic behaviour are considered. In both cases the friction coefficient is seen to contain a term defined by the deformation and dependent on surface roughness and a term totally defined by f. Using the same model a fatigue type failure criteria is introduced to predict the volume of wear. It is then possible to produce a wear law which is consistent with experience and which includes the relationship between the wear and the coefficient of friction.


2022 ◽  
Vol 2148 (1) ◽  
pp. 012025
Author(s):  
J Wang ◽  
J Liu ◽  
Y Q Fu

Abstract In view of the influence of Joint Roughness Coefficient (JRC), which is for quantitative description of the joint surface roughness, on the stress field of the rock mass, compression test and shear-compression test were simulated on models with different joint roughness. The photoelasticity technique is applied to examine the feasibility of numerical simulation. The results show that numerical simulation results are in agreement with the results of photoelastic experiments. The stress concentration area is distributed near the joint plane. Thus, the joint plane controls the shear strength of the rock. In compression test, the maximum shear stress of the model is proportional to JRC and the normal pressure. In shear-compression test, when the ratio of the axial shear to the normal pressure is small, the maximum shear stress is nonlinearly positively correlated with JRC. When the ratio of the axial shear to the normal pressure is relatively large, the relationship curve between the maximum shear stress and JRC is parabolic. When the JRC is small, as the ratio of the axial shear force to the normal pressure increases, the maximum shear stress changes abruptly, and the maximum shear stress after the mutation decreases significantly. The reason is that the upper and lower parts of the model have slipped, resulting in a redistribution of stress. In addition, when the JRC is 6 to 12, it is more likely to cause stress concentration.


Author(s):  
Bogdan S. Wasiluk ◽  
Douglas A. Scarth

Procedures to evaluate volumetric bearing pad fretting flaws for crack initiation are in the Canadian Standard N285.8 for in-service evaluation of CANDU® pressure tubes. The crack initiation evaluation procedures use equations for calculating the elastic stress concentration factors. Newly developed engineering procedure for calculation of the elastic stress concentration factor for bearing pad fretting flaws is presented. The procedure is based on adapting a theoretical equation for the elastic stress concentration factor for an elliptical hole to the geometry of a bearing pad fretting flaw, and fitting the equation to the results from elastic finite element stress analyses. Non-dimensional flaw parameters a/w, a/c and a/ρ were used to characterize the elastic stress concentration factor, where w is wall thickness of a pressure tube, a is depth, c is half axial length, and ρ is root radius of the bearing pad fretting flaw. The engineering equations for 3-D round and flat bottom bearing pad fretting flaws were examined by calculation of the elastic stress concentration factor for each case in the matrix of source finite element cases. For the round bottom bearing pad fretting flaw, the fitted equation for the elastic stress concentration factor agrees with the finite element results within ±3.7% over the valid range of flaw geometries. For the flat bottom bearing pad fretting flaw, the fitted equation agrees with the finite element results within ±4.0% over the valid range of flaw geometries. The equations for the elastic stress concentration factor have been verified over the valid range of flaw geometries to ensure accurate results with no anomalous behavior. This included comparison against results from independent finite element calculations.


Author(s):  
Ajay Garg ◽  
Ravi Tetambe

Abstract The elastic stress concentration factor, Kt, is critical in determining the life of machines, especially in the case of notched components experiencing high cycle fatigue. This Kt is defined as the ratio of the maximum stress (σmax) at the notch to the nominal stress (σnom) in the region away from the notch effect. For simple geometries such as, plate with a hole, calculation of Kt from either closed form solution or from making simple but valid assumptions is possible [1,2]. However, for complex machine components such data is usually not available in the literature. Using Kt values from the simple geometries may lead to either over or under estimation of the real Kt for such complex geometries. Such error can then further lead to a substandard product or a product which is overdesigned and expensive. Present paper outlines a methodology for computing reasonably accurate elastic stress concentration factor, Kt, using finite element analysis (FEA) tool. The maximum stress (σmax) is readily available from the finite element analysis. The nominal stress (σnom) near the stress concentration is however can not be directly extracted from the FEA results. A novel approach of estimating reasonably accurate σnom is presented in this paper. This approach is based on selecting the correct path at the stress concentration region, post processing the stress and the stress gradient results along that path and identifying the cut of point where stress concentration effect begins to take place. This methodology is first validated using two examples with known Kt and later applied to a real world problem.


2013 ◽  
Vol 560 ◽  
pp. 107-127 ◽  
Author(s):  
R. Branco ◽  
F.V. Antunes ◽  
J.D. Costa

This article aims at evaluating the extent of the surface region in notched Middle Cracked Tension specimens. Firstly, a fully automatic fatigue crack growth technique is developed to obtain stable crack shapes. After that, the stress triaxiality along the crack front is evaluated for different notch shapes. Then, objective criteria are defined to quantify the extent of the surface region from the stress triaxiality data collected. Next, the extent of the surface region is related to the elastic stress concentration factor of the uncracked geometry by a linear relationship. Finally, empirical two-constant equations able to evaluate the extent of the surface region from the thickness, notch radius, notch depth and elastic stress concentration factor are formulated.


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