Fiber-Matrix Bonding in Boron-Reinforced Aluminum Composites

Author(s):  
I. Corvin ◽  
H. Morrow ◽  
O. Johari ◽  
N. Parikh

A significant amount of research has been done in the past few years in the development of suitable composite materials in general and on boron fiber-aluminum matrix composites in particular. The mechanical properties of the composite depend on the structures and strengths of the matrix and fibers; on the amount, distribution, and surface characteristics of the fibers; and on the quality of the bond at the fiber-matrix interface. The results presented here illustrate the application of the SEM in studying the structure of the fiber-matrix interface and the fracture features of boron and aluminum.

2014 ◽  
Vol 565 ◽  
pp. 14-19
Author(s):  
Gergis W. William ◽  
Samir N. Shoukry ◽  
Jacky C. Prucz

This paper presents two new 3D finite element Multi Fiber Models (MFM) that account for the effects of neighboring fibers on the stress distribution over fiber-matrix interface. One model assumes a hexagonal packing pattern of the neighboring fibers whereas the other assumes that the neighboring fibers are packed in a square pattern. Two scenarios regarding the contact surface between the fiber and the matrix are considered: the first one assumes no bond over the interface while in the other one the interface is perfectly bonded. The cooling process of the composite was simulated and then a transverse loading is applied to the composite. The results indicate that packing system and the characteristics of the fiber-matrix interface greatly influence the magnitude of the residual stresses developed in the matrix.


2018 ◽  
Vol 37 (18) ◽  
pp. 1163-1174 ◽  
Author(s):  
Nhan Vo Hong ◽  
Kristel Beckers ◽  
Bart Goderis ◽  
Peter Van Puyvelde ◽  
Ignaas Verpoest ◽  
...  

The aim of this study is to improve the interlaminar fracture toughness of flax/gliadin composites. Some key parameters are used such as processing conditions, matrix plasticization, and fiber treatment. These parameters affect the crack-growth resistance since they are, respectively, related to the cross-linking density by varying the cooling conditions, to the reduction of the brittleness by adding a low amount of plasticizer, and to the quality of the fiber–matrix interface. Results show that interface quality is more dominant than the effect of a low amount of plasticizer for the initiation fracture toughness value. While crack initiation is closely related to weak links such as the fiber–matrix interface, crack propagation appears to be mainly in the matrix.


2001 ◽  
Author(s):  
Victor Birman ◽  
Larry W. Byrd

Abstract The paper elucidates the methods of estimating damping in ceramic matrix composites (CMC) with matrix cracks. Unidirectional composites with bridging matrix cracks and cross-ply laminates with tunneling cracks in transverse layers and bridging cracks in longitudinal layers are considered. It is shown that bridging matrix cracks may dramatically increase damping in unidirectional CMC due to a dissipation of energy along damaged sections of the fiber-matrix interface (interfacial friction). Such friction is absent in the case of tunneling cracks in transverse layers of cross-ply laminates where the changes in damping due to a degradation of the stiffness remain small. However, damping in cross-ply laminates abruptly increases if bridging cracks appear in the longitudinal layers.


1994 ◽  
Vol 372 ◽  
Author(s):  
M. T. Kiser ◽  
M. He ◽  
B. Wuj ◽  
F. W. Zok

AbstractThe compressive deformation characteristics of hollow alumina microsphere reinforced aluminum matrix composites have been studied through both experiments and finite element analysis of unit cell models. Tests have been performed on composites containing around 50 volume percent of microspheres. The effects of the matrix flow stress and microsphere morphology (characterized by the ratio of wall thickness to radius) have been examined. The measured strength enhancement due to the hollow microspheres was found to be considerably less than that predicted by the FEM calculations; a result of microsphere cracking. Experiments have been conducted to document the progression of such damage following casting and mechanical deformation. The potential of this class of composite for impact energy absorption applications is also explored.


1994 ◽  
Vol 365 ◽  
Author(s):  
Hassan Mahfuz ◽  
A.K.M. Ahsan Mian ◽  
Uday K. Vaidya ◽  
Timothy Brown ◽  
Shaik Jeelani

ABSTRACTA 3D-unit cell for 0/90 laminated composites has been developed to predict the composite behavior under longitudinal tensile loading condition. 3D contact element has been used to model the fiber matrix interface. Two interface conditions, namely, infinitely strong and weakly bonded, are considered in the analysis. Both large displacement and plastic strain behavior for the matrix are considered to account for the geometric and material non-linearities. Investigations were carried out at three temperatures to compare the composite response obtained from mechanical tests at those temperatures. Stress-strain behavior and the local stress distributions at the fiber as well as at the matrix are presented, and their effects on the failure of the interface are discussed in the paper. The material under investigation was SiCf/Si3N4.


2014 ◽  
Vol 21 (1) ◽  
pp. 29-38
Author(s):  
Oscar Marcelo Suárez ◽  
Natalia Cortes-Urrego ◽  
Sujeily Soto-Medina ◽  
Deborah Marty-Flores

AbstractAn aluminum-copper matrix composite reinforced with aluminum diboride particles was studied at high temperature via thermomechanometry experiments. The matrix contained 2 wt% Cu, whereas the amount of boron forming AlB2 ranged from 0 to 4 wt%, i.e., 0 to 8.31 vol% of diboride particles. In the first segment of the research, we demonstrated that larger amounts of AlB2 particles raised the composite hardness even at 300°C. To assess the material creep behavior, another set of specimens were tested under 1 N compression at 400°C and 500°C for 12 h. Higher levels of AlB2 allowed the composites to withstand compression creep deformations at those temperatures. By using existing creep models developed for metal matrix composites we were able to determine that viscous slip deformation was the dominant deformation mechanism for the temperatures and stress levels used in our experiments. Additionally, the computed creep activation energy for these aluminum matrix composites were found comparable to the energies reported for other similar materials, for instance, Al/SiCp composites.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 44 ◽  
Author(s):  
Peng-Xiang Zhang ◽  
Hong Yan ◽  
Wei Liu ◽  
Xiu-Liang Zou ◽  
Bin-Bing Tang

In this study, 7075 aluminum matrix composites reinforced with 1.5 wt.% nanosized Al2O3 were fabricated by ultrasonic vibration. The effect of T6 heat treatment on both microstructure and hardness of nanosized Al2O3 reinforced 7075 (Al2O3np/7075) composites were studied via scanning electron microscopy, energy dispersive X-ray spectrometry, X-ray diffraction, transmission electron microscopy, and hardness tests. The Mg(Zn,Cu,Al)2 phases gradually dissolved into the matrix under solution treatment at 480 °C for 5 h. However, the morphology and size of Al7Cu2Fe phases remained unchanged due to their high melting points. Furthermore, the slenderness strips MgZn2 phases precipitated under aging treatment at 120 °C for 24 h. Compared to as-cast composites, the hardness of the sample under T6 heat treatment was increased ~52%. The strengthening mechanisms underlying the achieved hardness of composites are revealed.


1994 ◽  
Vol 350 ◽  
Author(s):  
J. M. Galbraith ◽  
D. A. Koss ◽  
J. R. Hellmann

AbstractLarge-scale fiber displacement behavior, usually characterized by a “frictional” sliding stress (τslide), has been studied in two sapphire-reinforced TiAl systems. Experimental results from fiber pushout and reverse push-back tests indicate that the large-scale sliding behavior of debonded fibers leads to an average τslide-value which progressively decreases during fiber displacements. Previous studies of SCS-6 (SiC) fiber-reinforced glass and metal matrix composites have attributed decreases in τslide to the fracture and wear of fiber asperities. However, given a matrix in which fiber asperities do not easily wear (e.g., a TiAl alloy), SEM examination of the fiber/matrix interface indicates that matrix plasticity plays a dominant role in the decrease of τslide with fiber displacement. Experimental evidence suggests that the observed decrease in τslide can be attributed to (1) a decrease in fiber roughness perceived by the matrix due to matrix grooving and (2) a relaxation of radial clamping as a result of material removal from the interface.


2016 ◽  
Vol 256 ◽  
pp. 81-87 ◽  
Author(s):  
Ju Fu Jiang ◽  
Ying Wang ◽  
Shou Jing Luo

Semisolid slurries of 7075 aluminum matrix composite reinforced with nano-sized SiC particles were fabricated by ultrasonic assisted semisolid stirring (UASS) method. Rheoforming and thixoforming of typical cylindrical parts were investigated. The results show that high-quality semisolid slurries with spheroidal solid grain of 38 µm were fabricated by UASS. The nano-sized SiC particles were dispersed uniformly due to transient cavitation and acoustic streaming of ultrasonic wave and high and controllable viscosity of semisolid slurry. Typical cylindrical composite parts with good surface quality and complete filling were rheoformed and thixoformed successfully. Ultimate tensile strength (UTS) of the rheoformed and thixoformed composite parts are enhanced due to addition of nano-sized SiC particles. However, elongation decreased as compared to those of the matrix parts. Maximum UTS of 550 MPa was achieved in the thixoformed composite part with T6 treatment. Increase of dislocation density around the reinforcement particles leads to improvement of the strength and wear resistance of the composite.


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