A nanogroove-guided slot-die coating technique for highly ordered polymer films and high-mobility transistors

2016 ◽  
Vol 52 (2) ◽  
pp. 358-361 ◽  
Author(s):  
Aung Ko Ko Kyaw ◽  
Lim Siew Lay ◽  
Goh Wei Peng ◽  
Jiang Changyun ◽  
Zhang Jie

A nanogroove-guided slot-die coating technique has been developed to manipulate the alignment of polymer chains within a short processing time.

2013 ◽  
Vol 27 (15) ◽  
pp. 1362019 ◽  
Author(s):  
MING LEI ◽  
XIFENG PAN ◽  
XISHENG YANG ◽  
WENTAO WANG ◽  
FENG YANG ◽  
...  

Bi-axially textured Sm 0.2 Ce 0.8 O 1.9-x (SCO) single buffer tape with the length of 110 cm and the thickness of 150 nm, has been prepared on textured NiW(200) alloy substrate by using the polymer assisted chemical solution deposition (PACSD) method combined with slot-die coating technique for REBCO coated conductors. Smooth, uniform and crack-free SCO tape with sharp (200) c-axis orientation and high texture has been obtained by controlling the viscosity of solution, the moving speed of tape and the release rate of solution, bi-lateral texture of tape has been more than 90%, the FWHM obtained from ω-scan and φ-scan on the center of the tape are 5.08° and 4.64°, respectively.


2013 ◽  
Vol 10 (4) ◽  
Author(s):  
Andreas Glüsen ◽  
Martin Müller ◽  
Detlef Stolten

Manufacturing of catalyst layers is one of the key processing steps in making membrane electrode assemblies (MEAs) for direct methanol fuel cells (DMFCs). The catalyst ink, which usually contains catalysts, ionomers, solvents, and additives, is generally applied to the substrate by a wet-coating technique. Established coating techniques which are used for manufacturing catalyst layers for fuel cells are knife-coating, screen-printing, and spraying. Slot-die coating is also an established coating technique, but not currently used for making fuel cell electrodes. For each coating technique the properties of the catalyst layer will depend on the properties of the coating technique and the properties of the substrate. Also each coating technique requires the catalyst ink to be adjusted to its specific rheological requirements. In this study, slot-die coating is developed as a new method for the continuous manufacture of catalyst layers for direct methanol fuel cells. The rheological demands for a homogeneous layer thickness are studied with model inks and a suitable catalyst ink is prepared. With this ink, decal electrodes are fabricated and CCM-type MEAs are made. Fuel cell tests show that the performance of the slot-die coated electrodes is comparable to electrodes made by knife-coating.


2021 ◽  
pp. 2150109
Author(s):  
NUTCHA KHAMBUNKOED ◽  
DUANGMANEE WONGRATANAPHISAN ◽  
ATCHARAWON GARDCHAREON ◽  
NARUPON CHATTRAPIBAN ◽  
SAOWALAK HOMNAN ◽  
...  

At the laboratory scale, the spin coating technique is commonly used for depositing an electron transporting layer (ETL) in perovskite solar cells (PSCs). However, this technique is unsuitable for scaling up production. To enable large-scale deposition, slot-die coating, — a promising scalable technique and low operational cost processing, — has been proposed for depositing thin and uniform films across large areas. In this work, scalable slot-die coating processes of amorphous zinc tin oxide (ZTO) as ETLs are illustrated for carbon-based methylammonium-free PSCs. The amorphous ZTO was selected because of its excellent optical and electronic properties such as high electrical conductivity, high electron mobility, and high transparency. Slot-die-coated ZTO thin films were prepared from a proprietary homemade slot-die setup on a 3-axis computer numerical control (CNC) platform. Various thicknesses of ZTO thin films were utilized by changing the speed of the slot-die head. The device using slot-die-coated ZTO films with a film thickness of 48[Formula: see text]nm was found to exhibit the best device maximum power conversion efficiency of 9.92%, which is comparable to that of the device using spin-coated ZTO film. This work demonstrates the potential of the slot-die coating technique to replace the conventional spin-coating method in the fabrication of high efficiency and scalable PSCs.


Solar RRL ◽  
2021 ◽  
Author(s):  
Sophie Bernard ◽  
Sébastien Jutteau ◽  
Salim Mejaouri ◽  
Stefania Cacovich ◽  
Iwan Zimmerman ◽  
...  

2015 ◽  
Vol 3 (22) ◽  
pp. 5859-5868 ◽  
Author(s):  
Seyul Kim ◽  
So Yeon Kim ◽  
Moon Hyun Chung ◽  
Jeonghun Kim ◽  
Jung Hyun Kim

An AgNW/PEDOT:PSS coated, transparent, conducting, roll film (460 mm in width × 20 m in length) with good electrical and optical properties was produced using the roll-to-roll slot-die coating method.


Polymers ◽  
2021 ◽  
Vol 13 (22) ◽  
pp. 4003
Author(s):  
Seongyong Kim ◽  
Minho Jo ◽  
Jongsu Lee ◽  
Changwoo Lee

Solar cells are important alternatives to fossil fuels for energy generation in today’s world, where the demand for alternative, renewable sources of energy is increasing. However, solar cells, which are installed outdoors, are susceptible to pollution by environmental factors. A solution to overcome this limitation involves coating solar cell surfaces with functional coatings. In this study, we propose a transmittance control method for a tensioned web in a roll-to-roll, transparent, water-repellent film coating. First, we analyzed the effects of process conditions on the transmittance and contact angle of the transparent water-repellent film during roll-to-roll slot-die coating. It was confirmed that the tension was the most dominant factor, followed by the coating gap. Through the tension control, the transmittance was changed by 3.27%, and the contact angle of the DI water was changed by 17.7°. In addition, it was confirmed that the transmittance was changed by 0.8% and the contact angle of DI water by 3.9° via the coating gap control. Based on these results, a transmittance prediction model was developed according to the tension and coating gap, and was then verified experimentally. Finally, a water-repellent film with a high transmittance of 89.77% was obtained using this model.


AIChE Journal ◽  
2014 ◽  
Vol 60 (12) ◽  
pp. 4241-4252 ◽  
Author(s):  
Xiaoyu Ding ◽  
Joshua Prince Ebin ◽  
Tequila A.L. Harris ◽  
Zhuo Li ◽  
Thomas F. Fuller

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