scholarly journals Quality control of hardening technologies using the acoustic emission method

2021 ◽  
Vol 266 ◽  
pp. 04004
Author(s):  
E.V. Grigoriev ◽  
A.G. Palaev ◽  
T.S. Golikov ◽  
V.V. Nosov

The ways of increasing the reliability and service life of industrial facilities are considered. The types of hardening technologies and methods of their control are analyzed. An approach that makes it possible to evaluate the quality of hardening technologies based on the registration of acoustic emission (AE) is described. The results of experimental research on the quality of three types of strengthening technologies are presented and the effectiveness of the proposed approach is shown. The obtained results can be used to assess hardening technologies at real facilities in a non-destructive way.

2017 ◽  
Vol 908 ◽  
pp. 88-93 ◽  
Author(s):  
Libor Topolář ◽  
Richard Dvořák ◽  
Luboš Pazdera

One of the advantages of concrete over other building materials is its inherent fire-resistive properties. The concrete structural components still must be able to withstand dead and live loads without collapse even though the rise in temperature causes a decrease in the strength and modulus of elasticity for concrete and steel reinforcement. In addition, fully developed fires cause expansion of structural components and the resulting stresses and strains must be resisted. This paper reports the results of measurements by Acoustic Emission method during three-point bending test on concrete specimens. The Acoustic emission method is a non-destructive technique used widely for structural health monitoring purposes of structures. The sensors are mounted by beeswax on the surface of the material or structure to record the motion of the surface under the elastic excitation of the cracking sources. The concrete specimens were heated in a programmable laboratory furnace at a heating rate of 5 °C/min. The specimens were loaded at six temperatures, 200 °C, 400 °C, 600 °C, 800 °C, 1000 °C, and 1200 °C maintained for 60 minutes. The results are obtained in the laboratory.


1993 ◽  
Vol 46 (4) ◽  
pp. 133-138 ◽  
Author(s):  
Patricio A. A. Laura

This article concerns the problem of evaluating the `structural health’ of cables or ropes by means of non-destructive testing methods. Special emphasis is placed upon electromagnetic techniques and the acoustic emission method.


CORROSION ◽  
1976 ◽  
Vol 32 (4) ◽  
pp. 121-126 ◽  
Author(s):  
T. W. RETTIG ◽  
M. J. FELSEN

Abstract There is a continuing need for new test techniques to follow corrosion reaction processes and to predict long-term materials performance in aggressive environments. Additionally, there is a growing awareness of the importance of applying non-destructive inspection to determine the presence of corrosion in non-visible areas of equipment and structures. The possibilities of utilizing acoustic emission for a broad range of applications in the study of these problems were explored. Proprietary methods were developed to follow corrosion reactions and to monitor corrosion of simulated and actual structures. These experiments point out the applicability of acoustic emission as a sensitive new tool for corrosion research and non-destructive testing (NDT) in corrosion prone structures and equipment.


2018 ◽  
Vol 776 ◽  
pp. 66-69
Author(s):  
Libor Topolář ◽  
Luboš Pazdera ◽  
Michaela Hoduláková ◽  
Karel Mikulášek ◽  
Peter Orolin ◽  
...  

Non-destructive testing is a process of inspecting, testing, and evaluating materials, components or assemblies for discontinuities, or differences in characteristics without destroying the serviceability of a system or its part. The acoustic non-destructive methods are concerned with the state-of-the-art situation in the field of experimental studies of the physical properties of engineering materials. In this paper, the acoustic emission method was used for classification of cracks recorded during the cyclic loading of the reinforced concrete beam. Acoustic emission is a phenomenon of stress wave radiation caused by the dynamic reconstruction of material’s structure that accompanies processes of deformation and fracture. Crack propagation is one of the macroscopic sources of acoustic emission. Acoustic emission signals generated by different loading patterns can provide valuable information concerning the structural integrity of a material. Load levels that have been previously exerted on a material do not produce acoustic emission activity.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1230
Author(s):  
Libor Topolář ◽  
Dalibor Kocáb ◽  
Luboš Pazdera ◽  
Tomáš Vymazal

This manuscript deals with a complex analysis of acoustic emission signals that were recorded during freeze-thaw cycles in test specimens produced from air-entrained concrete. An assessment of the resistance of concrete to the effects of freezing and thawing was conducted on the basis of a signal analysis. Since the experiment simulated testing of concrete in a structure, a concrete block with the height of 2.4 m and width of 1.8 m was produced to represent a real structure. When the age of the concrete was two months, samples were obtained from the block by core drilling and were subsequently used to produce test specimens. Testing of freeze-thaw resistance of concrete employed both destructive and non-destructive methods including the measurement of acoustic emission, which took place directly during the freeze-thaw cycles. The recorded acoustic emission signals were then meticulously analysed. The aim of the conducted experiments was to verify whether measurement using the acoustic emission method during Freeze-thaw (F-T) cycles are more sensitive to the degree of damage of concrete than the more commonly employed construction testing methods. The results clearly demonstrate that the acoustic emission method can reveal changes (e.g., minor cracks) in the internal structure of concrete, unlike other commonly used methods. The analysis of the acoustic emission signals using a fast Fourier transform revealed a significant shift of the dominant frequency towards lower values when the concrete was subjected to freeze-thaw cycling.


2014 ◽  
Vol 1000 ◽  
pp. 199-202
Author(s):  
Libor Topolář

As a non-traditional, non-destructive analysis method, the Acoustic Emission Method was used for civil engineering experiment. Concrete is a composite construction material frequently used in civil engineering. We know that concrete is like a man – when concrete is made it is like a baby, then it ages and its properties change in accordance to its baby life. That means it is better to monitor and change its properties when it is young as soon as possible. However, using methods immediately after concrete birth (making the mixture) is difficult. The main aim of the article is to show the application of Acoustic Emission Method during concrete lifetime, particularly during the first days after mixing the mixture. Article describes monitoring concrete structure for 20 days since their making up. Primary interesting part is during first day of hardening. Acoustic Emission Method has used for monitoring both samples. Expected result has been between covered and uncovered specimen.


2019 ◽  
Vol 26 (2) ◽  
pp. 21-27
Author(s):  
Krzysztof Dudzik

Abstract Nowadays acoustic emission (AE) method is used in many fields of science, including in the diagnosis and monitoring of machining processes such as turning, grinding, milling, etc. Monitoring of turning process allows ensuring stable conditions of treatment. Stable conditions of turning process have a great impact on the quality of the surface. This is especially important during finishing treatment. The research was carried out on a universal ZMM-SLIVEN CU500MRD lathe centre-using tool with removable insert SANDVIK Coromant WNMG 080408 – WMX Wiper. Lathing process was performed on the shaft of 74 mm in diameter made of S235 steel. The research was carried out at constant cutting speed v = 230 m/min. Changed parameters were feed f = 0.1; 0.2; 0.4 mm/rev and cutting depth ap = 0.5; 0.75; 1 mm. In the research was used a set of acoustic emission Vallen System. The kit includes: 4 channel signal recorder AMSY 6, two measurement modules ASIP-2/S, preamplifier with a frequency range 20 kHz – 1 MHz and the strengthening of 34dB and AE signal measurement sensor type VS 150M, with a frequency range 100 – 450 kHz. During the study, the acoustic emission (AE) generated during the lathing process were recorded parameters e.g. amplitude, number of events – hits, the effective value of the signal (RMS). The test results indicate, that the higher instability of the process was during turning with parameters: ap = 0.75 mm and f = 0.1 mm/rev. The study can be the basis for the use of acoustic emission method for monitoring lathing process to ensure stable conditions of that process and the same to obtain a high quality surface.


This article discusses the problems of the acoustic emission method of non-destructive testing. An approach to filtering noise arising from monitoring of acoustic emission is considered. The filtering of acoustic noise is one of the key problems of the acoustic emission method, since the low noise immunity of the acoustic emission method prevents the expansion of its industrial application. The complexity of the filtering is explained by the fact that the waveform and spectrum of acoustic emission pulses change depending on the distance between the defect, which is the source of acoustic emission waves, and the sensor. In turn, the interference, as a rule, is non-stationary in nature and is determined by the type of technological process of the tested composition. This article discusses various types of noise processes, both stationary and non-stationary. The signal and noise parameters are compared, based on which recommendations are given for constructing algorithms for detecting acoustic emission pulses against a background of noise.


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