Field deployable impedance-based corrosion sensor

Electrochemical impedance spectroscopy (EIS) has been used in various applications, such as metal corrosion monitoring. However, many conventional corrosion monitoring setups are bulky and inconvenient for in-situ testing. The purpose of this work is to reduce the size of the whole corrosion monitoring system. We utilized EIS to design a field deployable impedance-based corrosion sensor (FDICS), capable of performing in-situ EIS analysis. Experiments verified the sensor’s accuracy, and the results showed that the sensor performed similarly to a bench-top EIS machine when we tested on circuit models. Furthermore, we used the proposed FDICS to monitor a metal corrosion experiment and performed EIS. The result showed that the proposed FDICS is able to obtain the sample’s impedance spectroscopy, which could help researchers test its corrosion severity on a metallic sample in-situ. Compared to other bulky conventional setups, our device eliminates the design complexity while still showing insights into the corrosion reaction.

Simulating the feedback between corrosive gas generation and water availability for the evaluation of radionuclide mobility in the context of radioactive waste disposal

It has been recently recognized that the availability of liquid water may be a controlling factor in the feedback between the physical processes of variably saturated liquid and gas flow on the one hand, and various chemical processes such as metal corrosion in an underground storage facility for radioactive waste on the other hand (e.g., Huang et al., 2021, and reference therein). Iron corrosion in anoxic conditions produces hydrogen gas and consumes water, as expressed by the following stylized chemical equation (e.g., Diercks and Kassner, 1988; Senior et al., 2021): 3Fe+4H2O⟶Fe3O4+4H2 Since water is an educt the corrosion reaction may be suspended or suppressed by the scarcity of water near the corroding surfaces. At the same time, gas pressure build-up through hydrogen generation may limit further water ingress. We developed a model that focuses on the close coupling between gas generation through iron corrosion and water availability. The feedback between iron corrosion, gas generation and liquid phase flow is considered by implementing the corrosion reaction in the subsurface flow and transport simulator PFLOTRAN (Hammond et al., 2012; Lichtner et al., 2015, 2020) making use of its coding provisions to implement source/sink terms for water and gas. These source/sink terms reflect the kinetics of the iron corrosion and its dependence on the educts, where the availability of water is approximated by the local liquid saturation. The model was applied to evaluate the mobility of radionuclides in, and their release from a hypothetical geological storage facility for radioactive waste. The radionuclides are traced through the emplacement chambers and drift by means of advective and diffusive transport. Parameter variations illustrate the influence of crucial modelling parameters on the simulation results.

The corrosion behavior and cracking susceptibility of the disbonded coating in the X80 steel pipeline by theoretical simulations and experimental measurements

The corrosion behavior and cracking susceptibility of the disbonded coating in the X80 steel pipeline were investigated by different methods. The oxygen content in the trapped solution decreased rapidly with the formation of an airtight disbonded area. The airtight system affected the electrode reaction process, resulting in the inhibition of corrosion in the center of the disbonded area and the more refined surface finish of the sample. The bottom of the disbonded area underwent a relatively intense and accelerated corrosion reaction controlled by the diffusion process. The cracking susceptibility of the X80 steel firstly decreased and then increased in the pointing direction.

Effect of Nickel-Coated Precipitated Calcium Carbonate on Corrosion Properties of Sn-9Zn Solder

The effect of 0.5 wt. % Nickel (Ni)-coated precipitated calcium carbonate (PCC) additions on the corrosion properties of Sn-9Zn solder was investigated in 3.5% sodium chloride (NaCl) solution employing potentiodynamic polarization. The morphological differences before and after corrosion analysis have been investigated to support the findings. The scan rate used was 1 mVs−1 after stable potential developed. Slight improvement of corrosion potential (Ecorr) with a significant reduction in corrosion current (icorr) was seen for the Sn-9Zn/Ni-coated PCC compared to Sn-9Zn, indicating the kinetics of corrosion reaction was reduced. The current consumed under the passivation stage for the Sn-9Zn/Ni-coated PCC was also smaller, highlighting that further corrosion protection was improved. Microstructural observation also verified that the number and size of blackish spot clusters were reduced for the Sn-9Zn/Ni-coated PCC, revealing that Ni-PCC additions improve the overall corrosion performance of Sn-9Zn solder.

Effect of Chloride Ions Concentrations to Breakdown the Passive Film on Rebar Surface Exposed to L-Arginine Containing Pore Solution

In the present study, 0.115 M L-arginine (LA) has been used as an eco-friendly inhibitor in simulated concrete pore solutions (SP-0) in order to form passive films on a steel rebar–solution interface until 144 h. Hence, 0.51 (SP-1) and 0.85 M NaCl (SP-2) were added in LA containing SP-0 solution to breakdown the passive film and to initiate corrosion reactions. The electrochemical results show that the charge transfer resistance (Rct) of steel rebar exposed to SP-1 and SP-2 solutions increased with respect to immersion periods. The sample exposed to the SP-2 solution initiated the corrosion reaction at the steel rebar–solution interface after 24 h of NaCl addition and formed pits; on the other hand, the sample without NaCl added, i.e., SP-0, showed agglomeration and dense morphology of corrosion products.

A Novel Condition Monitoring Procedure for Early Detection of Copper Corrosion Problems in Oil-Filled Electrical Transformers

The negative impacts of catastrophic fire and explosion accidents due to copper corrosion problems of oil-filled electrical transformers are still in the spotlight due to a lack of effective methods for early fault detection. To address this gap, a condition monitoring (CM) procedure that can detect such problems in the initial stage is proposed in this paper. The suggested CM procedure is based on identified measurable variables, which are the relevant by-products of the corrosion reaction, and utilizes an Early Fault Diagnosis (EFD) model to detect and solve the copper corrosion problems. The EFD model includes a fault trend chart that can track a fault progression during the useful life of transformers. The purpose of this paper is to verify and validate the effectiveness of the suggested CM procedure by an empirical study in a power plant. The result of applying this procedure was early detection of copper corrosion problems in two transformers with suspected copper corrosion propagation from a total of 84. The corrective action was adding an optimized amount of a passivator, an anticorrosion additive, to suppress the corrosion reaction at the correct time. The main conclusion of this study is the importance of early detection of transformer faults to avoid the negative impacts on societal, company, and individual levels.

The Effect of Freeze-Thaw Damage on Corrosion in Reinforced Concrete

The existing studies of the corrosion of reinforced concrete have mainly focused on the interface area and chemical ion erosion, ignoring the specific service environment of the reinforced concrete. In this study, the effect of freeze-thaw damage was investigated via corrosion experiments under different freeze-thaw cycle conditions. Steel reinforcement corrosion mass, ultimate pull-out force, corrosion rate, and bond slippage were chosen as characteristic parameters in the experiments, and scanning electron microscopy (SEM) analysis was used to explain the mechanism of action of freeze-thaw damage on corrosion. The results showed that, under identical corrosion conditions, the mass of steel reinforcement corrosion and corrosion rate increased by 39.6% and 39.7% when comparing 200 freeze-thaw cycles to 0 cycles, respectively. The ultimate pull-out force and bond slippage after 200 freeze-thaw cycles decreased by 73% and 31%, respectively, compared with 0 freeze-thaw cycles. In addition, SEM analysis indicated that microstructure damage caused by freeze-thaw cycles accelerated the corrosion reaction and decreased cementitious properties, leading to decreasing ultimate pull-out force and bond slippage. The effect of freeze-thaw cycles and steel reinforcement corrosion on the macro mechanical properties of concrete is not a simple superposition.

Chemical Adsorption Data’s, Temperature Effect and Structural Properties of Artemether-Lumefantrine Corrosion Inhibition Properties on Structural Steel in 0.62M NaCl

Chemical and marine components are faced with corrosion resulting from salty media in an application, which ends up in serious catastrophe. In an attempt to provide and curtail this challenge of toxic use of inorganic inhibitors, properties of Artemether/Lumefantrine was examined as a corrosion inhibitor for mild steel in 0.625M sodium chloride (NaCl) medium. The corrosion propagation under different inhibitor concentrations between 0-20 ml and the temperature difference of 298-323K was examined using linear potentiodynamic polarisation and open circuit potential. The structural pitting evolution was done using a scanning electron microscope (SEM) and energy-dispersive x-ray spectroscopy (EDS) analyses. From the data, the activation energy of the corrosion reaction increased with increasing inhibitor concentration, suggesting that it inhibits corrosion by increasing the energy required to initiate the corrosion reaction. The Gibbs free energies of adsorption fall within the range of-10.08 and-13.87 kJ/mol, which is greater than-20 kJ/mol; thus, the artemether-lumefantrine inhibitor exhibited physical type adsorption. The values of the free energy of adsorption were all negative. The Langmuir Isotherm seems to perform exceptionally well with a correlation efficiency of 0.975 against all other isotherm fits.