scholarly journals Gas turbine intake air hybrid cooling systems and their rational designing

2021 ◽  
Vol 323 ◽  
pp. 00030
Author(s):  
Mykola Radchenko ◽  
Andrii Radchenko ◽  
Dariusz Mikielewicz ◽  
Krzysztof Kosowski ◽  
Serhiy Kantor ◽  
...  

The general trend to improve the fuel efficiency of gas turbines (GT) at increased ambient temperatures is turbine intake air cooling (TIAC) by exhaust heat recovery chillers The high efficiency absorption lithium-bromide chillers (ACh) of a simple cycle are the most widely used, but they are not able to cool intake air lower than 15°C because of a chilled water temperature of about 7°C. A two-stage hybrid absorption-ejector chillers (AECh) were developed with ejector chiller as a low temperature stage to provide deep air cooling to 10°C and lower. A novel trend in TIAC by two-stage air cooling in chillers of hybrid type has been proposed to provide about 50% higher annual fuel saving in temperate climatic conditions as compared with ACh cooling. The advanced methodology to design and rational distribute the cooling capacity of TIAC systems that provides a closed to maximum annual fuel reduction without oversizing was developed.

2018 ◽  
Vol 70 ◽  
pp. 03012 ◽  
Author(s):  
Roman Radchenko ◽  
Andrii Radchenko ◽  
Serhiy Serbin ◽  
Serhiy Kantor ◽  
Bohdan Portnoi

Two-stage Gas turbine unite (GTU) inlet air cooling by absorption lithium-bromide chiller (ACh) to the temperature 15 °C and by refrigerant ejector chiller (ECh) to 10 °C through utilizing the turbine exhaust gas heat for changeable ambient air temperatures and corresponding heat loads on the air coolers for the south Ukraine climatic conditions is analysed. An excessive refrigeration capacity of combined absorption-ejector chiller (AECh) exceeding the current heat loads and generated at decreased heat loads on the air coolers at the inlet of GTU can be used for covering increased heat loads to reduce the refrigeration capacity of AECh. The GTU inlet air cooling system with an ambient air precooling booster stage and a base two-stage cooling air to the temperature 10 °C by AECh is proposed. The AECh excessive cooling capacity generated during decreased heat loads on the GTU inlet air coolers is conserved in the thermal accumulator and used for GTU inlet air precooling in a booster stage of air cooler during increased heat loads. There is AECh cooling capacity reduction by 50% due to the use of a booster stage for precooling GTU inlet ambient air at the expense of an excessive cooling capacity accumulated in the thermal storage.


2020 ◽  
pp. 47-52
Author(s):  
Андрій Миколайович Радченко ◽  
Микола Іванович Радченко ◽  
Богдан Сергійович Портной ◽  
Сергій Анатолійович Кантор ◽  
Олександр Ігорович Прядко

The processes of the gas turbine inlet air cooling by exhaust heat conversion chillers, which utilizing the gas turbine exhaust gas heat, converting it into cold were analyzed. The use of two-stage air cooling has been investigated: to a temperature of 15°C – in an absorption lithium-bromide chiller and below to a temperature of 10°C – in an ejector chiller as stages of a two-stage absorption-ejector chiller. To simulate air cooling processes, the program "Guentner Product Calculator", one of the leading manufacturers of heat exchangers "Guentner", was used. The possibility of using the accumulated excess refrigeration capacity of a combined absorption-ejector chiller, which is formed at reduced current heat loads on air coolers at the gas turbine inlet, to cover the refrigeration capacity deficit arising at increased heat loads due to high ambient air temperatures has been investigated. The refrigeration capacity required to the gas turbine inlet air cooling was compared to an excess refrigeration capacity which excess of the current heat load. The considered air cooling system provides pre-cooling of air at the gas turbine inlet by using the excess refrigeration capacity of the absorption-ejector chiller, accumulated in the cold accumulator, to provide the required refrigeration capacity of the air pre-cooling booster stage. The simulation results proved the expediency of the gas turbine inlet air cooling using the accumulated excess refrigeration capacity of the combined absorption-ejector chiller. The proposed solution reduces by about 50% the design refrigeration capacity and, accordingly, the cost of the installed absorption lithium-bromide chiller, which acts as a high-temperature stage for cooling the ambient air at the gas turbine inlet.


Energies ◽  
2020 ◽  
Vol 13 (23) ◽  
pp. 6201
Author(s):  
Andrii Radchenko ◽  
Eugeniy Trushliakov ◽  
Krzysztof Kosowski ◽  
Dariusz Mikielewicz ◽  
Mykola Radchenko

The efficiency of cooling ambient air at the inlet of gas turbines in temperate climatic conditions was analyzed and reserves for its enhancing through deep cooling were revealed. A method of logical analysis of the actual operation efficiency of turbine intake air cooling systems in real varying environment, supplemented by the simplest numerical simulation was used to synthesize new solutions. As a result, a novel trend in engine intake air cooling to 7 or 10 °C in temperate climatic conditions by two-stage cooling in chillers of combined type, providing an annual fuel saving of practically 50%, surpasses its value gained due to traditional air cooling to about 15 °C in absorption lithium-bromide chiller of a simple cycle, and is proposed. On analyzing the actual efficiency of turbine intake air cooling system, the current changes in thermal loads on the system in response to varying ambient air parameters were taken into account and annual fuel reduction was considered to be a primary criterion, as an example. The improved methodology of the engine intake air cooling system designing based on the annual effect due to cooling was developed. It involves determining the optimal value of cooling capacity, providing the minimum system sizes at maximum rate of annual effect increment, and its rational value, providing a close to maximum annual effect without system oversizing at the second maximum rate of annual effect increment within the range beyond the first maximum rate. The rational value of design cooling capacity provides practically the maximum annual fuel saving but with the sizes of cooling systems reduced by 15 to 20% due to the correspondingly reduced design cooling capacity of the systems as compared with their values defined by traditional designing focused to cover current peaked short-term thermal loads. The optimal value of cooling capacity providing the minimum sizes of cooling system is very reasonable for applying the energy saving technologies, for instance, based on the thermal storage with accumulating excessive (not consumed) cooling capacities at lowered current thermal loads to cover the peak loads. The application of developed methodology enables revealing the thermal potential for enhancing the efficiency of any combustion engine (gas turbines and engines, internal combustion engines, etc.).


2020 ◽  
Vol 5 (2) ◽  
pp. 3-24
Author(s):  
Andrii M. Radchenko ◽  

Turbine intake air cooling (TIAC) by absorption lithium-bromide chillers (ACh) utilizing the exhaust heat is considered as the most effective fuel saving technology for temperate climatic conditions. But the cooling potential of TIAC systems based on ACh of a simple cycle is limited by a comparatively increased chilled water temperature of about 7°C excluding cooling intake air lower than 15°C. The application of a refrigerant as a coolant enables deeper cooling intake air to 10°C and lower. The application of two-stage hybrid absorption-ejector chillers (AECh) with a refrigerant ejector chiller (ECh) as a low temperature stage makes it possible to increase the annual fuel saving approximately twice in temperate climate due to deeper cooling air as compared with ACh. Furthermore, this effect can be achieved with the sizes of TIAC system reduced by about 20 % due to determining the rational refrigeration capacity of AECh providing practically maximum annual fuel saving increment and the use of the current excessive refrigeration capacities to cover peaked loads.


Author(s):  
James Sigler ◽  
Don Erickson ◽  
Horacio Perez-Blanco

Gas turbines are used to meet increasing power-generating needs throughout the world. Technologies for augmenting the capacity of new or existing installations are being devised. One common strategy is to employ evaporative cooling of gas turbine inlet air. This method is attractive because of simplicity and relatively modest hardware requirements. Another strategy is to recover exhaust heat in order to activate an absorption-refrigeration machine. The cooling machine output is then used to cool and dehumidify the compressor inlet air. In this paper, we delineate a heat recovery system for steam/power production, and an ammonia-water absorption machine. The ammonia-water technology offers an element of novelty in that it is capable of chilling the air to lower temperatures than the currently used lithium-bromide technology, or than the evaporative cooling approach. Performance calculations based on leading commercial software are offered. In a simple payback analysis based on the numbers obtained from the simulation, we discuss the potential of the technique.


2018 ◽  
pp. 44-48
Author(s):  
Микола Іванович Радченко ◽  
Євген Іванович Трушляков ◽  
Сергій Анатолійович Кантор ◽  
Богдан Сергійович Портной ◽  
Анатолій Анатолійович Зубарєв

It is justified the necessity of taking into consideration changes in thermal loads on the air conditioning system (heat and moisture treatment of air by cooling it with decreasing temperature and moisture content) in accordance with the current climatic conditions of operation. Since the effect of air cooling depends on the duration of its use and the amount of cold consumption, it is suggested that it be determined by the amount of cold spent per year for air conditioning at the GTU inlet, that is, for annual refrigerating capacity. The example of heat-using air conditioning at the inlet of a gas turbine unite (energy–efficient air conditioning systems) analyzes the annual costs of cooling for cooling ambient air to the temperature of 15 °C by an absorption lithium-bromide chiller and two-stage air cooling: to a temperature of 15 °C in an absorption lithium-bromide chiller and down to temperature 10 °С – in a refrigerant ejector chiller as the stages of a two-stage absorption-ejector chiller, depending on the installed (project) refrigerating capacity of waste heat recovery chiller.It is shown that, based on the varying rate of increment in the annual production of cold (annual refrigeration capacity) due to the change in the thermal load in accordance with current climatic conditions, it is necessary to select such a design thermal load for the air conditioning system (installed refrigeration capacity of chillers), which ensures the achievement of maximum or close to it annual production of cold at a relatively high rate of its increment. It is analyzed the dependence of the increment on the annual refrigerated capacity, relative to the installed refrigeration capacity, on the installed refrigeration capacity, in order to determine the installed refrigeration capacity, which provides the maximum rate of increase in the annual refrigerating capacity (annual production of cold). Based on the results of the research, it is proposed the method for determining the rational thermal load of the air conditioning system (installed – the design refrigeration capacity of the chiller) in accordance with the changing climatic conditions of operation during the year, which provides nearby the maximum annual production of cold at relatively high rates of its growth


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1382
Author(s):  
Obida Zeitoun

Gas turbine inlet air-cooling (TIAC) is an established technology for augmenting gas turbine output and efficiency, especially in hot regions. TIAC using evaporative cooling is suitable for hot, dry regions; however, the cooling is limited by the ambient wet-bulb temperature. This study investigates two-stage evaporative TIAC under the harsh weather of Riyadh city. The two-stage evaporative TIAC system consists of indirect and direct evaporative stages. In the indirect stage, air is precooled using water cooled in a cooling tower. In the direct stage, adiabatic saturation cools the air. This investigation was conducted for the GE 7001EA gas turbine model. Thermoflex software was used to simulate the GE 7001EA gas turbine using different TIAC systems including evaporative, two-stage evaporative, hybrid absorption refrigeration evaporative and hybrid vapor-compression refrigeration evaporative cooling systems. Comparisons of different performance parameters of gas turbines were conducted. The added annual profit and payback period were estimated for different TIAC systems.


Author(s):  
A. Behdashti ◽  
M. Ebrahimpour ◽  
B. Vahidi ◽  
V. Omidipour ◽  
A. Alizadeh

This paper discusses an optimized media type evaporative cooling system called Outdoor Movable Media cooler which has been recently implemented on two 160 MW, V94.2 gas turbines of Kerman combined cycle power plant, Iran. The air cooling system can be applied to retrieve the lost power generation capability of gas turbine during hot months. System description is completely presented and optimizations such as making a movable media cooler are described. The moving ability of this system eliminates the power loss related to the conventional media coolers. Furthermore, experimental work including evaluation of humidity effect on the air filters operation is discussed and the results are presented. The cooling system performance curve shows the system capability of cooling the inlet air up to 19°C at the design condition. This cooling capacity leads to power augmentation up to 14% which is noteworthy in responding to the electricity demand in hot months, when air-conditioning loads are maximized. Considering several parameters, a cost analysis is done finally and payback period of the system is calculated.


2018 ◽  
pp. 49-52
Author(s):  
Богдан Сергійович Портной

It is proposed the definition of the installed (rational) refrigeration capacity of a waste heat-recovery absorption-ejector chiller that utilizes the heat of the exhaust gases of a gas turbine unite to cool the air at the inlet. Since the effect of air cooling, in particular in the form of a reduction in the specific fuel consumption, depends on its depth (the magnitude of the decrease in air temperature) and duration, it is proposed to determine it by the annual fuel economy. As an example of air cooling at the inlet of a gas turbine unit, the value of reducing specific fuel consumption due to cooling the air at the inlet to the temperature of 15 °C by an absorption lithium-bromide chiller and two-stage air cooling: to a temperature of 15 °C in an absorption lithium-bromide chiller and down to 10 °C – in a refrigerant ejector chiller as the stages of a two-stage absorption-ejector chiller, depending on the installed (design) refrigeration capacity is analyzed.It is shown that proceeding from the different rate of increment of the annual reduction in the specific fuel consumption due to the change in the thermal load in accordance with the current climatic conditions, it is necessary to choose such design heat load for the air cooling system (installed refrigeration capacity of the chillers), which ensures the achievement of the maximum or close to annual reduction in the specific fuel consumption at relatively high rates of its increment. In order to determine the installed refrigeration capacity, which ensures the maximum annual refrigeration capacity (annual production of cold), the dependence of the increment of annual fuel economy from the installed refrigeration capacity is analyzed. Based on the results of the investigation, it was proposed to determine the rational thermal load of the air cooling system (installed - the design refrigeration capacity of the chiller) in accordance with the changing climatic conditions of operation during the year, which provides a maximum annual reduction in the specific fuel consumption at relatively high rates of its increment


2021 ◽  
Vol 323 ◽  
pp. 00029
Author(s):  
Andrii Radchenko ◽  
Dariusz Mikielewicz ◽  
Mykola Radchenko ◽  
Serhiy Forduy ◽  
Oleksandr Rizun ◽  
...  

The majority of integrated energy systems (IES) for combined electricity, heat and refrigeration generation, or trigeneration, are based on gas engines. The fuel efficiency of gas engines are strictly influenced by intake air temperatures. Practically in all IES the absorption lithium-bromide chillers (ACh) are applied for conversing the heat removed from the engine into refrigeration in the form of chilled water. The peculiarity of trigeneration in food industries is the use of chilled water of about 12°C for technological needs instead of 7°C as typical for ACh. This leads to a considerable great potential of engine intake air deeper cooling not realized by ACh, that can be used by ejector chiller (ECh) as the low temperature stage of two-stage absorption-ejector chiller (AECh) to provide engine cyclic air deep cooling and enhancing engine fuel efficiency. To evaluate the effect of gas engine cyclic air cooling the data on fuel consumption and power output of gas engine JMS 420 GS-N.L were analyzed.


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