scholarly journals Field Experiments and Technical Evaluation of an Optimized Media Evaporative Cooler for Gas Turbine Power Augmentation

Author(s):  
A. Behdashti ◽  
M. Ebrahimpour ◽  
B. Vahidi ◽  
V. Omidipour ◽  
A. Alizadeh

This paper discusses an optimized media type evaporative cooling system called Outdoor Movable Media cooler which has been recently implemented on two 160 MW, V94.2 gas turbines of Kerman combined cycle power plant, Iran. The air cooling system can be applied to retrieve the lost power generation capability of gas turbine during hot months. System description is completely presented and optimizations such as making a movable media cooler are described. The moving ability of this system eliminates the power loss related to the conventional media coolers. Furthermore, experimental work including evaluation of humidity effect on the air filters operation is discussed and the results are presented. The cooling system performance curve shows the system capability of cooling the inlet air up to 19°C at the design condition. This cooling capacity leads to power augmentation up to 14% which is noteworthy in responding to the electricity demand in hot months, when air-conditioning loads are maximized. Considering several parameters, a cost analysis is done finally and payback period of the system is calculated.

Author(s):  
Hemant Gajjar

Inlet Air Cooling of gas turbine engines for power augmentation has seen increasing application over the past decade. Evaporative inlet air cooling has been particularly preferred by the Gas Turbine operators due to its low cost and ease of installation. Two of the important considerations for a GT operator are the proper selection of the EIAC and, after installation, its proper testing to assure required performance. This paper is based on the experience, as a user, of selecting a inlet air cooling system and then implementing a Fogging type Evaporative Cooling system. It highlights the important parameters related to evaporative cooling system and in particular fogging, and how the site testing can be handled to ensure proper performance. Concepts of ‘Conversion Effectiveness’ and ‘Evaporation Effectiveness’ have also been introduced in this paper.


Author(s):  
Paul Shaw ◽  
Farshid Zabihian ◽  
Alan S. Fung

This paper presents results of the combined cycle power plant (CCPP) modeling when the ambient temperature is varying. The model of the CCPP was developed using a gas turbine and a heat recovery steam generator (HRSG) models that had been already developed and validated. The model of the components was developed based on an actual existing power plant and then the operational data of the power plant was used to validate the model. The results of running the model for various ambient temperatures demonstrated that the performance of the gas turbine part of the cycle was heavily affected by the changes in the ambient temperature, particularly the output power of the gas turbines. However, the performance of the steam cycle was almost untouched by the changes of ambient temperature. This suggests that operation of the CCPP is more stable than stand-alone gas turbine in hot summer days especially if the cycle is not equipped with an inlet air cooling system.


Author(s):  
Hiwa Khaledi ◽  
Roozbeh Zomorodian ◽  
Mohammad Bagher Ghofrani

Gas turbine performances are directly related to site conditions. The use of gas turbines in combined gas-steam power plants, also applied to cogeneration, increases such dependence. In recent years, inlet air cooling systems have been introduced to control air temperature at compressor inlet, resulting in an increase in plant power and efficiency. In this paper, the dependence of outside conditions for a simple gas turbine and a combined cycle plant is studied, using absorption chiller as inlet air cooling system. We used, as case study, a simple plant equipped with one frame E gas turbine and a combined cycle with a two pressure level heat recovery steam generator (HRSG). It was found that inlet air cooling with absorption chiller has great positive influence on power and less on efficiency of the gas turbine plant. Two steam sources (External and Internal) have been considered for chiller. External source has large positive influence on power but keep the efficiency of the combined cycle unchanged, while internal source causes a reduction in steam turbine mass flow. Consequently power production and efficiency of the combined cycle decrease. This reduction is lower in mid temperature (25 to 35°C) but higher in high temperature (35 to 45°C). Inlet cooling would result in lowering turbine exhaust temperature, thus decreasing the efficiency of HRSG.


Author(s):  
Steve Ingistov ◽  
Mustapha Chaker

This paper describes continued efforts, spanning over number of years at the Watson Cogeneration plant located in Carson California, to improve the intake air cooling system in enhancing power output and performance of the four existing heavy-duty GE 7EA gas turbines. In early 2010, a decision was made to remove the media-type evaporative cooling system from one of the GT units (Unit #4) and rely completely on the high pressure fogging system to cool the compressor inlet air for power augmentation. The reasons and the efforts made for modifying the intake air system are elaborated in this paper including discussion on the results obtained due to implemented changes. Steam turbine condensate at 49 °C is utilized as the fogging water in contrast to the commonly used demineralized water at the ambient conditions. A discussion on the implication of using high temperature fog water is included here.


Author(s):  
Albrecht H. Mayer ◽  
Noel W. Lively

To meet peaking power demands the E.W. Brown Station, owned and operated by Kentucky Utilities Company, was extended by two GT24 gas turbines. The project had to meet a 9-month engineering, construction and commissioning schedule. The conceptual design is based on ABB ALSTOM POWER’S reference plant design for combined cycle application. It was adjusted to the requirements of a simple cycle operation. Special plant features such as evaporative cooling of the inlet air, system design of the evaporative cooling system, performance and experience will be discussed in detail. The plant has an aggressive running and starting reliability goal; the approach to meet the required plant reliability will be discussed below. The initial operational feedback will be addressed as well as an outlook on how to meet all project goals.


Author(s):  
John Confurius

The profits that can be gained by use of inlet air cooling on gas turbines has been recognised for quite some time now and the systems installed throughout the world have shown the users in the gas turbine field that cooling indeed can be used to boost power at times when the ambient temperature reaches or exceeds the ISO rating temperature of the gas turbine. Drawback however being that the initial investment asked of the gas turbine user is rather large thus only justifying a cooling system in regions where the outdoor temperatures exceed the ISO rating time and again due to the climate in that region. Lately gas turbine users in colder climates have become interested in power augmentation during their short summer, however there is no justification for an investment like necessary when installing one of the presently available systems on the market. As the question reached us from more and more of our clients it stimulated us to go out and search for a low-investment solution to this problem. This resulted in the world’s first low pressure gas turbine inlet cooling system.


2018 ◽  
Vol 70 ◽  
pp. 03012 ◽  
Author(s):  
Roman Radchenko ◽  
Andrii Radchenko ◽  
Serhiy Serbin ◽  
Serhiy Kantor ◽  
Bohdan Portnoi

Two-stage Gas turbine unite (GTU) inlet air cooling by absorption lithium-bromide chiller (ACh) to the temperature 15 °C and by refrigerant ejector chiller (ECh) to 10 °C through utilizing the turbine exhaust gas heat for changeable ambient air temperatures and corresponding heat loads on the air coolers for the south Ukraine climatic conditions is analysed. An excessive refrigeration capacity of combined absorption-ejector chiller (AECh) exceeding the current heat loads and generated at decreased heat loads on the air coolers at the inlet of GTU can be used for covering increased heat loads to reduce the refrigeration capacity of AECh. The GTU inlet air cooling system with an ambient air precooling booster stage and a base two-stage cooling air to the temperature 10 °C by AECh is proposed. The AECh excessive cooling capacity generated during decreased heat loads on the GTU inlet air coolers is conserved in the thermal accumulator and used for GTU inlet air precooling in a booster stage of air cooler during increased heat loads. There is AECh cooling capacity reduction by 50% due to the use of a booster stage for precooling GTU inlet ambient air at the expense of an excessive cooling capacity accumulated in the thermal storage.


Author(s):  
Carlo M. Bartolini ◽  
Danilo Salvi

The steam generated through the use of waste heat recovered from a steam injection gas turbine generally exceeds the maximum mass of steam which can be injected into steam injection gas turbine. The ratio between the steam and air flowing into the engine is not more than 10–15%, as an increase in the pressure ratio can cause the compressor to stall. Naturally, the surplus steam can be utilized for a variety of alternative applications. During the warmer months, the ambient temperature increases and results in reduced thermal efficiency and electrical capacity. An inlet air cooling system for the compressor on a steam injection gas turbine would increase the rating and efficiency of power plants which use this type of equipment. In order to improve the performance of steam injection gas turbines, the authors investigated the option of cooling the intake air to the compressor by harnessing the thermal energy not used to produce the maximum quantity of steam that can be injected into the engine. This alternative use of waste energy makes it possible to reach maximum efficiency in terms of waste recovery. This study examined absorption refrigeration technology, which is one of the various systems adopted to increase efficiency and power rating. The system itself consists of a steam injection gas turbine and a heat recovery and absorption unit, while a computer model was utilized to evaluate the off design performance of the system. The input data required for the model were the following: an operating point, the turbine and compressor curves, the heat recovery and chiller specifications. The performance of an Allison 501 KH steam injection gas plant was analyzed by taking into consideration representative ambient temperature and humidity ranges, the optimal location of the chiller in light of all the factors involved, and which of three possible air cooling systems was the most economically suitable. In order to verify the technical feasibility of the hypothetical model, an economic study was performed on the costs for upgrading the existing steam injection gas cogeneration unit. The results indicate that the estimated pay back period for the project would be four years. In light of these findings, there are clear technical advantages to using gas turbine cogeneration with absorption air cooling in terms of investment.


Author(s):  
Hiroyuki Yamazaki ◽  
Yoshiaki Nishimura ◽  
Masahiro Abe ◽  
Kazumasa Takata ◽  
Satoshi Hada ◽  
...  

Tohoku Electric Power Company, Inc. (Tohoku-EPCO) has been adopting cutting-edge gas turbines for gas turbine combined cycle (GTCC) power plants to contribute for reduction of energy consumption, and making a continuous effort to study the next generation gas turbines to further improve GTCC power plants efficiency and flexibility. Tohoku-EPCO and Mitsubishi Hitachi Power Systems, Ltd (MHPS) developed “forced air cooling system” as a brand-new combustor cooling system for the next generation GTCC system in a collaborative project. The forced air cooling system can be applied to gas turbines with a turbine inlet temperature (TIT) of 1600deg.C or more by controlling the cooling air temperature and the amount of cooling air. Recently, the forced air cooling system verification test has been completed successfully at a demonstration power plant located within MHPS Takasago Works (T-point). Since the forced air cooling system has been verified, the 1650deg.C class next generation GTCC power plant with the forced air cooling system is now being developed. Final confirmation test of 1650deg.C class next generation GTCC system will be carried out in 2020.


2004 ◽  
Vol 126 (4) ◽  
pp. 770-785 ◽  
Author(s):  
Paolo Chiesa ◽  
Ennio Macchi

All major manufacturers of large size gas turbines are developing new techniques aimed at achieving net electric efficiency higher than 60% in combined cycle applications. An essential factor for this goal is the effective cooling of the hottest rows of the gas turbine. The present work investigates three different approaches to this problem: (i) the most conventional open-loop air cooling; (ii) the closed-loop steam cooling for vanes and rotor blades; (iii) the use of two independent closed-loop circuits: steam for stator vanes and air for rotor blades. Reference is made uniquely to large size, single shaft units and performance is estimated through an updated release of the thermodynamic code GS, developed at the Energy Department of Politecnico di Milano. A detailed presentation of the calculation method is given in the paper. Although many aspects (such as reliability, capital cost, environmental issues) which can affect gas turbine design were neglected, thermodynamic analysis showed that efficiency higher than 61% can be achieved in the frame of current, available technology.


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