scholarly journals Corrosion protection of steel reinforcement by using surface applied corrosion inhibitors

2019 ◽  
Vol 289 ◽  
pp. 05001
Author(s):  
Engin Cueneyt Seyhan ◽  
Fred Goodwin ◽  
I-Wen (Evan) Huang

Surface applied corrosion inhibitors (SACI) are widely used to mitigate the corrosion process of steel reinforcement in concrete. But they remain controversial as to their effectiveness and the ability to compare materials from different manufacturers and technologies. They are applied onto the surface of hardened concrete and penetrate towards the steel reinforcement. This paper discusses the corrosion inhibition performances of a dual-phase corrosion inhibitor and field surveys through corrosion monitoring the selected structures. The efficiency of the corrosion inhibitor is assessed by selected testing procedures in laboratories.

2020 ◽  
Vol 49 (1) ◽  
pp. 63-70
Author(s):  
Bhuvaneshwari Durvas Seshian ◽  
Bothi Raja Pandian ◽  
Umapathi Durai

Purpose The purpose of this study is to develop green/natural corrosion inhibitors. Adina cordifolia leaves extract (ACLE) was screened for its corrosion inhibition potential for mild steel (MS) corrosion in 0.5 M H2SO4 medium. Design/methodology/approach Adina cordifolia (AC) leaves were subjected to cold ethanol extraction and concentrated after refluxed with double distilled water. The resultant concentrate was screened for corrosion inhibition studies using sequence of standard corrosion monitoring techniques, namely, gravimetric analysis, electrochemical studies and scanning electron microscopy (SEM). Findings Gravimetric analysis provided evidence that the prepared ACLE showed dose dependent corrosion inhibition; impedance study revealed that the ACLE increases the charge transfer resistance and decreases double layer capacitance while polarization curves indicated that ACLE acts as a mixed-type inhibitor. Further studies over MS surface/test solutions through SEM and Fourier-Transform Infrared spectroscopy evident the formation of ACLE protective film protects MS. Practical implications AC’s methanol extract developed in this work can be used as a green corrosion inhibitor over industrial applications. Originality/value For the first time, AC leaves were tested as corrosion inhibitors for MS corrosion in 0.5 M H2SO4 medium. The results evidenced that ACLE will be a promising corrosion inhibitor, which could be usable in industries as a green corrosion inhibitor.


2019 ◽  
Vol 796 ◽  
pp. 112-120
Author(s):  
Mysara Eissa Mohyaldinn ◽  
Wai Lin ◽  
Ola Gawi ◽  
Mokhtar Che Ismail ◽  
Quosay A. Ahmed ◽  
...  

Most of the corrosion inhibitors that are used in industry contain chemicals that are harmful to health and environment. Corrosion inhibitors derived from green sources are, therefore, believed to be a good option for replacing the chemical corrosion inhibitors. In this work, a green oleochemical corrosion inhibitor derived from Jatropha Curcas is introduced. The paper discusses the methodology of deriving the corrosion inhibitor as well as the experimental test conducted for evaluating its corrosion inhibition efficiency. The new oleochemical corrosion inhibitor was derived via two reactions. Jatropha oil was firstly saponified with sodium hydroxide to yield gras acid and glycerol, which was then esterified with boron fluoride in presence of excess methanol to produce the oil methyl esters, which is used as oleo-chemical corrosion inhibitor. To evaluate the oleo-chemical corrosion inhibitor, the corrosion rate of mild steel in NaCl corrosive medium with CO2 is tested at static condition and two dynamic conditions, namely 500 and 1500 rpm. This is to simulate the transitional and turbulent flow in a pipeline. At each dynamic condition, the proposed corrosion inhibitor was tested at concentration dosages of 0, 50, 100, and 150 ppm. The experiments results revealed a good performance of the new oleochemical corrosion inhibitor. The inhibition efficiency was found to be highly affected by the concentration of corrosion inhibitor. Total corrosion inhibition of the mild steel was noticed by using 150 ppm at dynamic condition of 500 rpm.


SPE Journal ◽  
2016 ◽  
Vol 21 (05) ◽  
pp. 1743-1746 ◽  
Author(s):  
Jiang Yang ◽  
Liyang Gao ◽  
Xuan Liu ◽  
Wenlong Qin ◽  
Chengxian Yin ◽  
...  

Summary Corrosion inhibitors are widely used to control corrosion under the sweet and sour environments in the oil and gas industry. More effective and environmentally friendly corrosion inhibitors need to be developed. This paper studies a new gemini imidazoline (GIM) corrosion inhibitor, in which two hydrocarbon chains and two head groups are linked by a rigid spacer. The GIM was synthesized through the reaction of oleic acid with triethylene tetramine at 2:1 molar ratio. The performance of the GIM on inhibition of carbon dioxide (CO2) corrosion was evaluated by linear polarization resistance in sparged-beaker testing. Rotating-wheel testing was performed to evaluate the film persistency of the test inhibitors. The results showed that corrosion inhibition of the GIM was more effective at lower concentration than that of conventional imidazoline. The mixture of GIM and fatty acid also showed better film persistency than conventional imidazoline. The emulsion tendency of the GIM was less than that of conventional imidazoline. The mechanism of the highly effective GIM was studied. It showed that GIM has much-higher surface activity than conventional imidazoline. The critical micelle concentration (CMC) of GIM is several times lower than that of conventional imidazoline. Hence, the new GIM corrosion inhibitor and its mixture give more-effective corrosion inhibition at low concentration; there is also a lesser environmental effect.


2013 ◽  
Vol 357-360 ◽  
pp. 876-879
Author(s):  
Luboš Taranza ◽  
Rostislav Drochytka

Corrosion of steel constructions due to the affection of aggressive agents is one of the principal problems affecting reinforced concrete constructions. In critical cases, this phenomenon may cause static destabilisation of the construction and as a result, it is necessary to protect constructions using primary and secondary protection which significantly decreases this risk. This paper addresses the options for evaluating various types of protective anti-corrosion systems which use progressive corrosion inhibitor technology in a laboratory environment. Corrosion inhibitors efficiently slow down the course of corrosive processes on steel reinforcement and prolong the service life of building constructions. The rate of efficiency can be verified with high information capability in the laboratory by a series of testing methods.


PeerJ ◽  
2019 ◽  
Vol 7 ◽  
pp. e7193 ◽  
Author(s):  
Liew Chien Go ◽  
William Holmes ◽  
Dilip Depan ◽  
Rafael Hernandez

Background Waste activated sludge (WAS) has recently gained attention as a feedstock for resource recovery. The aim of this study is to investigate the corrosion inhibition efficiencies of extracellular polymeric substances (EPS) extracted from WAS. Methods The studied corrosion inhibitors were tested with carbon steel in 3.64% NaCl saturated with CO2 at 25 °C, which is the typical oilfield environment. They were first prepared by EPS extraction (heating at 80 °C), followed by centrifugation for solid and liquid separation, then the supernatant was freeze-thawed five times for sterilization of microorganisms in WAS to terminate metabolic activities in the test inhibitors to ensure consistency in corrosion inhibition. The EPS mixture (supernatant) was then deemed as the test corrosion inhibitor. The inhibition performance was determined using potentiodynamic polarization scans. Results Waste activated sludge alone showed unsatisfactory inhibition. However, EPS extracted from WAS showed an optimum inhibition of approximately 80% with 1,000 mg/L of inhibitor. The average total solid (TS) and EPS contents of the WAS were 7,330 mg TS/L WAS and 110 mg EPS/g TS, respectively. Three sets of extracted EPS were scanned with fourier-transform infrared spectroscopy (FTIR) and showed almost overlapping curves, yielding the consistent inhibition performance. Discussion The potentiodynamic polarization results indicated that EPS acts as a mixed-type inhibitor which inhibits corrosion on both anode and cathode sites of metal surfaces. Based on the FTIR results, it was assumed that major chemical groups O–H, N–H, C–N, C=O, and C–H contributed to the inhibition by adsorbing on the metal surface, forming a biofilm that acts as a protective barrier to isolate the metal from its corrosive environment. Results show that WAS EPS corrosion inhibitors have inhibition performance comparable to commercial products, signifying their potential in commercialization. This corrosion inhibitor is renewable, biodegradable, non-toxic, and free from heavy metal, making it a superior green corrosion inhibitor candidate. Additionally, turning biomass into value-added product can be beneficial to the environment and, in this case, deriving new materials from WAS could also transform the economics of wastewater treatment operations.


2007 ◽  
Vol 990 ◽  
Author(s):  
Seiji Inaoka ◽  
Sang In Kim

ABSTRACTDevelopment of photoresist stripper with copper compatibility is challenging as conventional corrosion inhibitors do not protect the metal as expected. Copper corrosion inhibition mechanism of newly developed photoresist stripper is proposed that significantly reduces copper corrosion with small amount of corrosion inhibitor.


2021 ◽  
Author(s):  
Jun Hong Clarence Ng ◽  
Tariq Almubarak ◽  
Hisham A. Nasr-El-Din

Abstract Corrosion during acid treatments causes severe damage to the tubulars and downhole equipment. Consequently, this leads to an increase in expenditure to maintain well production rates and well integrity. NACE estimates the cost of corrosion costs to be roughly 1.372 billion USD annually to the industry, making corrosion control extremely important. Therefore, corrosion inhibitors must be included in any acid treatment formulation. This work aims to develop environmentally friendly and non-toxic corrosion inhibitors that can work in the harsh oilfield conditions. Samples of 10 different stems were tested as sources of potential corrosion inhibitors. To determine the inhibition effectiveness of the different samples, N-80 coupons were exposed to 15 wt% HCl solutions at temperatures between 77-200 °F with 2 wt% of each sample for 6 hours. In addition, a control solution containing no corrosion inhibitor was used to establish a corrosion rate for a base case. At a concentration of 2 wt%, sample 1, 2, and 3 were found to perform the best, exhibiting 94.4% to 99.9% corrosion inhibition efficiency at 77°F. Sample 8 was observed to perform the worst with a corrosion inhibition efficiency of 57.3%. At 150°F, the corrosion rate of sample 1 was found to be 0.0275 lb/ft2, while that of sample 2 was 0.0171 lb/ft2. At this temperature, sample 3 did not perform well, exhibiting a corrosion rate of 0.155 lb/ft2 and thus was not tested at higher temperatures. At 200°F, the addition of a corrosion inhibitor intensifier resulted in a corrosion rate of 0.0136 lb/ft2 for sample 1 and 0.00878 lb/ft2 for sample 2. These results show that a naturally occurring, green, non-toxic corrosion inhibitor can be developed from these stems and can comfortably pass the industry requirement for low carbon steel. Currently used corrosion inhibitors are associated with environmental concerns and severe health risks. Recent developments in corrosion inhibition technology successfully tackled the environmental concerns, but still faces issues with toxicity and performance at high temperatures. The results in this work share two new naturally occurring, green, non-toxic, high-temperature stable corrosion inhibitors that can be developed from stems and can successfully protect the tubular during acid treatments.


2012 ◽  
Vol 581-582 ◽  
pp. 755-758
Author(s):  
Ying Li Wei ◽  
Ya Qiang Tian ◽  
Yue Hua Wang ◽  
Xiao Hong Yang

The corrosion inhibition performance of molybdate and molybdate compound corrosion inhibitor of carbon steel in seawater were tested using weight loss method, electrochemical polarization curve, and the quaternary compound molybdate corrosion inhibitor were made sure through the experiments. The experiment results show that the compound corrosion inhibitors have obvious synergistic corrosion inhibition effects in the proportion of 40 mg/L molybdate, 10mg/L HEDP, 4mg/L Zn2+ and 50 mg/L glucose acid salts.


2021 ◽  
Author(s):  
María Guadalupe Valladares Cisneros ◽  
Adriana Rodríguez Torres ◽  
Alonso Saldaña-Hereida ◽  
David Osvaldo Salinas-Sánchez

Prunus persica (peach) is a delicious and juicy fruit, making a valuable and healthy food. P. persica is an interesting specie that have been studied in different ways, one of them is as green corrosion inhibitor to protect metals. From this specie, it has been studied as juice, seeds, pomace of fruit and leaves on alloy steels immersed in acids (HCl, H2SO4 and H3PO4) and salts (NaCl, Na2SO4). This chapter explains briefly global importance of corrosion, how corrosion occurs and how to protect metals with corrosion inhibitors, including examples about the studies of green corrosion inhibitors and the results of Prunus species. The phytochemicals mixture was extracted from different tissues of peach (leaves, fruits, seeds, peels, and pomace) through different methods. All these extracts were studied to protect steel alloys immersed in different aggressive environments (acids and salts) and showed good and high corrosion inhibitions using low quantities of phytoextract (0.5 g/L) as corrosion inhibitors reaching more than 87% of corrosion inhibition efficiencies. Leaves of P. persica containing flavonoids like fruits and is possible to use leaves or pomace to produce green corrosion inhibitors.


2013 ◽  
Vol 284-287 ◽  
pp. 31-34
Author(s):  
Han Seung Lee ◽  
Hwa Sung Ryu

The durability of a concrete structure is most significantly influenced by the corrosion of reinforcing bars, rather than by the deterioration of concrete itself. The corrosion of reinforcement bars due to chloride serves as a main deterioration factor at the interface between the bars and the concrete in the concrete structure. Accordingly, the corrosion inhibitors are widely used to improve the resistance to chloride penetration into reinforced concrete. Corrosion inhibitors are generally divided into the anode-type inorganic inhibitors and anode-cathode-type organic inhibitors, in terms of the reaction type. It is known that when the Cl-:OH- concentration ratio exceeds 0.6%, film on passive state metal on the bar-concrete interface is damaged and local corrosion starts regardless of the chloride ion content. In this study, the performance of the corrosion inhibitor was examined using a potentiostat, with chloride ion contents of 1.2kg/m3 (as reference), 2.4kg/m3, and 4.8kg/m3. The variables were the inhibitor type, Cl-:OH- molar ratio according to the addition of anode-type inorganic corrosion inhibitor (four ratios: 0.0%, 0.3%, 0.6% and 1.2%), and ratio compared to the standard anode-cathode-type organic corrosion inhibitor liquid (four ratios: 0.0, norm 1/2, norm, norm 2 times). As a result, with the anode-type inorganic nitrite corrosion inhibitor, the corrosion inhibition performance was verified with a corrosion potential of -0.30V at a molar ratio of 0.3% or higher when the chloride ion content was 1.2kg/m3, and at a molar ratio of 0.6% or higher when the chloride ion content was 2.4kg/m3 or 4.8kg/m3. With the anode-cathode-type organic corrosion inhibitor, the corrosion inhibition performance was very good at half the standard quantity (0.42kg/m3) regardless of the chloride ion content. From the added corrosion inhibitor quantities, the anode-cathode-type organic corrosion inhibitor had a better corrosion inhibition performance than the anode-type inorganic nitrite corrosion inhibitor.


Sign in / Sign up

Export Citation Format

Share Document