Analysis of geometric and gas-dynamic parameters of centrifugal compressor stages in tenfold range of design flow rate

Author(s):  
Y. B. Galerkin ◽  
A. F. Rekstin ◽  
K. V. Soldatova ◽  
A. A. Drozdov
Energies ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 4503
Author(s):  
Kun Park ◽  
In Jung ◽  
Sung You ◽  
Seung Lee ◽  
Ali Zamiri ◽  
...  

In this study, the influences of the flow cut and axial lift of the impeller on the aerodynamic performance of a transonic centrifugal compressor were analyzed. The flow cut is a method to reduce the flow rate by decreasing the impeller passage height. The axial lift is a method of increasing the impeller passage height in the axial direction, which increases the impeller exit width (B2) and increases the total pressure. A NASA CC3 transonic centrifugal compressor with a backswept angle was used as a base compressor. After applying the flow cut, the total pressure at the target flow rate was lower than the total pressure at the design point due to the increase in the relative velocity at the impeller exit. After applying the axial lift, the total pressure at the design flow rate was increased, which was caused by the reduction in the relative velocity as the passage area at the impeller exit was increased. By applying the flow cut and axial lift methods, it was shown that the variation in relative velocity at the impeller exit has a significant effect on the variation in total pressure. In addition, it was found that the relative velocity at the impeller exit of the target flow rate is maintained similar to the base impeller when the flow cut and the axial lift are combined. Therefore, by combining the flow cut and the axial lift, three transonic centrifugal impellers with flow fractions of 0.7, 0.8, and 0.9 compared to the design flow rate were newly designed.


2019 ◽  
Vol 140 ◽  
pp. 06003 ◽  
Author(s):  
Aleksey Borovkov ◽  
Igor Voinov ◽  
Yuri Galerkin ◽  
Aleksandr Nikiforov ◽  
Maksim Nikitin ◽  
...  

The paper presents the results of CFD-calculations of a centrifugal compressor stage with a high-pressure 3D impeller and a vaneless diffuser. The stage was designed by Prof. A. M. Simonov in the Problem Laboratory of Compressor LPI according to the following design parameters: flow rate coefficient 0.080, loading factor 0.74, and the relative Mach number 0.78. Two design grids were used: 2.4 and 4.4 million cells for the sector with one blade. The entire stage was calculated with a sparser grid. Special “Stage” interface conditions are used to interface the gas-dynamic parameters at the boundary regions. The SST turbulence model was used in the calculations. The results of efficiency characteristics and work coefficient comparison showed the following: in design flow rate all three variants of the calculation overstate the loading factor by 14.3%; the calculated characteristics of polytrophic work coefficient in the staging of 360 degrees are closest to the experimental characteristics, but the absolute value is greater than 12% at a flow rate coefficient of 0.085; the maximum calculated efficiency of a stage (the circle of 360 degrees) is almost equal to the measured maximum efficiency.


Water ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 2580
Author(s):  
Yang Zhou ◽  
Eric Lee ◽  
Ling-Tim Wong ◽  
Kwok-Wai Mui

Skyscrapers are common nowadays around the world, especially in cities with limited development area. In order to pump water up to the higher level of a skyscraper, a cascade water supply system has to be installed. Currently, cascade water supply systems are mainly designed based on practical experiences or requirements of existing standards/guidelines that, in fact, are not specifically for skyscrapers. However, thorough studies on cascade water supply system designs are still limited in the literature. This study proposes mathematical models and uses Monte Carlo simulations to evaluate the design flow rate of a typical cascade water supply system that feeds various appliances in a residential skyscraper in Hong Kong. Graphs that showed the correlations between the inflow rate in the supply pipe and water volume in the tank are obtained. While tank storage volume is confirmed, the design flow rate of the cascade water supply system can be determined from these graphs. The proposed mathematical models can also be applied to evaluate the design flow rate of cascade water supply systems in other types of skyscrapers (e.g., office, commercial building) as well as with the changes in water demand patterns in the models.


Water ◽  
2019 ◽  
Vol 12 (1) ◽  
pp. 126
Author(s):  
Houlin Liu ◽  
Ruichao Xia ◽  
Kai Wang ◽  
Yucheng Jing ◽  
Xianghui He

Experimental measurements to analyze the pressure fluctuation performance of a centrifugal pump with a vaned-diffuser, which its specific speed is 190. Results indicate that the main cause of pressure fluctuation is the rotor-stator interference at the impeller outlet. The head of the pump with vaned-diffuser at the design flow rate is 15.03 m, and the efficiency of the pump with a vaned-diffuser at the design flow rate reaches 71.47%. Pressure fluctuation decreases gradually with increasing distance from the impeller outlet. Along with the increase of the flow rate, amplitude of pressure fluctuation decreases. The amplitude of pressure fluctuation at the measuring points near the diffusion section of the pump body is larger than other measuring points. The variation tendency of pressure fluctuation at P1–P10 is the same, while there are wide frequency bands with different frequencies. The dominant frequency of pressure fluctuation is the blade passing frequency. The rotor-stator interference between the impeller and the vaned-diffuser gives rise to the main signal source of pressure fluctuation.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Houlin Liu ◽  
Kai Wang ◽  
Shouqi Yuan ◽  
Minggao Tan ◽  
Yong Wang ◽  
...  

In order to improve internal unsteady flow in a double-blade centrifugal pump (DBCP), this study used major geometric parameters of the original design as the initial values, heads at three conditions (i.e., 80% design flow rate, 100% design flow rate, and 120% design flow rate) as the constraints conditions, and the maximum of weighted average efficiency at the three conditions as the objective function. An adaptive simulated annealing algorithm was selected to solve the energy performance calculation model and the supertransitive approximation method was applied to fix optimal weight factors of individual objectives. On the basis of hydraulic performance optimization, three-condition automatic computational fluid dynamics (CFD) optimization of impeller meridional plane for the DBCP was realized by means of Isight software integrated Pro/E, Gambit, and Fluent software. The shroud arc radii R0 and R1, shroud angle T1, hub arc radius R2, and hub angle T2 on the meridional plane were selected as the design variables and the maximum of weighted average hydraulic efficiency at the three conditions was chosen as the objective function. Performance characteristic test and particle image velocimetry (PIV) measurements of internal flow in the DBCP were conducted. Performance characteristic test results show that the weighted average efficiency of the impeller after the three-condition optimization has increased by 1.46% than that of original design. PIV measurements results show that vortex or recirculation phenomena in the impeller are distinctly improved under the three conditions.


1991 ◽  
Author(s):  
Ronald D. Flack ◽  
Steven M. Miner ◽  
Ronald J. Beaudoin

Turbulence profiles were measured in a centrifugal pump with an impeller with backswept blades using a two directional laser velocimeter. Data presented includes radial, tangential, and cross product Reynolds stresses. Blade to blade profiles were measured at four circumferential positions and four radii within and one radius outside the four bladed impeller. The pump was tested in two configurations; with the impeller running centered within the volute, and with the impeller orbiting with a synchronous motion (ε/r2 = 0.016). Flow rates ranged from 40% to 106% of the design flow rate. Variation in profiles among the individual passages in the orbiting impeller were found. For several regions the turbulence was isotropic so that the cross product Reynolds stress was low. At low flow rates the highest cross product Reynolds stress was near the exit. At near design conditions the lowest cross product stress was near the exit, where uniform flow was also observed. Also, near the exit of the impeller the highest turbulence levels were seen near the tongue. For the design flow rate, inlet turbulence intensities were typically 9% and exit turbulence intensities were 6%. For 40% flow capacity the values increased to 18% and 19%, respectively. Large local turbulence intensities correlated with separated regions. The synchronous orbit did not increase the random turbulence, but did affect the turbulence in the individual channels in a systematic pattern.


2019 ◽  
Vol 11 (3) ◽  
pp. 168781401982590 ◽  
Author(s):  
Kai Wang ◽  
Yu-cheng Jing ◽  
Xiang-hui He ◽  
Hou-lin Liu

In order to enhance the efficiency of centrifugal pump, the structure of a centrifugal pump with vaned diffuser, whose specific speed is 190, was numerically improved by trimming back-blades of impeller and smoothing sharp corner in annular chamber. The energy performance, the internal flow field, the axial force, the radial force, and the pressure pulsation of the pump were analyzed. Results show that efficiency of the improving scheme 1 under the design flow rate is 77.47%, which can balance 69.82% of the axial force, while efficiency of the improving scheme 2 under the design flow rate is the maximum, which could still balance 62.74% of the axial force. The pressure pulsations of the improving scheme 2 at the typical monitoring points are less than that of the improving scheme 1 and the original scheme. The difference of the radial force peak between the improving scheme 1 and the improving scheme 2 is very small. The vector distributions of the radial force of the improving scheme 1 and the improving scheme 2 are more uniform than that of the original scheme. Considering the efficiency, pressure pulsation, and axial force, experiment measurements on the improving scheme 2 were carried out to verify the effectiveness of the improvement result. Results of energy performance experiment show that efficiency of the improving scheme 2 under the design flow rate is 76.48%, which is 5.26 percentage points higher than that of the original scheme.


2018 ◽  
Vol 67 ◽  
pp. 03006
Author(s):  
Yuswan Muharam ◽  
Hendra Kristianto

The main purpose of this study is to examine the effect of increasing CO2removal and flow rate on performance of an amine still. The amine still is located in Field X in South East Sumatra at a new gas well producing gases with a rich CO2content. The still uses activated MDEA as the amine and has an IMTP 40-type packing column. Two film and desorption equilibrium curve theories were employed to analyse the amine still design conditions. Design equations were utilized to find the slope of the equilibrium curve. A slope of the equilibrium curve of 45° in the amine still is obtained in this study. The maximum liquid CO2composition of the amine still feedstock (xo) which can be separated to produce lean amine according to the specification design flow rate is 0.0307. The total flow rate of CO2-rich amine at xo= 0.029 is 761,157.6 kg/hour; the total flow rate of CO2-rich amine atxo= 0.0295 is 628,861.1 kg/hour; the total flow rate of CO2- rich amine at xo= 0.03 is 513,962.6 kg/hour; and the total flow rate of CO2-rich amine at xo= 0.0305 is 409,575.3 kg/hour.


1992 ◽  
Vol 114 (2) ◽  
pp. 350-358 ◽  
Author(s):  
R. D. Flack ◽  
S. M. Miner ◽  
R. J. Beaudoin

Turbulence profiles were measured in a centrifugal pump with an impeller with backswept blades using a two-directional laser velocimeter. Data presented include radial, tangential, and cross product Reynolds stresses. Blade-to-blade profiles were measured at four circumferential positions and four radii within and one radius outside the four-bladed impeller. The pump was tested in two configurations: with the impeller running centered within the volute, and with the impeller orbiting with a synchronous motion (ε/r2 = 0.016). Flow rates ranged from 40 to 106 percent of the design flow rate. Variation in profiles among the individual passages in the oribiting impeller were found. For several regions the turbulence was isotropic so that the cross product Reynolds stress was low. At low flow rates the highest cross product Reynolds stress was near the exit. At near-design conditions the lowest cross product stress was near the exit, where uniform flow was also observed. Also, near the exit of the impeller the highest turbulence levels were seen near the tongue. For the design flow rate, inlet turbulence intensities were typically 9 percent and exit turbulence intensities were 6 percent. For 40 percent flow capacity the values increased to 18 and 19 percent, respectively. Large local turbulence intensities correlated with separated regions. The synchronous orbit did not increase the random turbulence, but did affect the turbulence in the individual channels in a systematic pattern.


1995 ◽  
Vol 117 (4) ◽  
pp. 602-608 ◽  
Author(s):  
A. Pinarbasi ◽  
M. W. Johnson

Detailed measurements have been taken of the three-dimensional velocity field within the vaneless diffuser of a backswept low speed centrifugal compressor using hot-wire anemometry. A 16 percent below and an 11 percent above design flow rate were used in the present study. Results at both flow rates show how the blade wake mixes out more rapidly than the passage wake. Strong secondary flows inherited from the impeller at the higher flow rate delay the mixing out of the circumferential velocity variations, but at both flow rates these circumferential variations are negligible at the last measurement station. The measured tangential/radial flow angle is used to recommend optimum values for the vaneless space and vane angle for design of a vaned diffuser.


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