Rig integration and remote monitoring set new standards in offshore operations
Heightened focus on wellbore integrity in the high-profile offshore arena has signaled the need for integrated solutions that deliver greater operational efficiency, safety, reliability and cost savings. Innovative systems that can interface with the existing rig package and facilitate mechanised processes are critical to operator needs to maximise safety and efficiency. A rig integration operation to run tubulars and make up connections for a multi-well project in the UK sector of the North Sea reduced overall operational costs without compromising performance. This operation combined remote-controlled mechanised power tongs (maximum 100,000 ft/lb) with a software package that recorded, analysed and evaluated critical torque-turn data in a real-time report, which could be viewed from multiple remote locations. This hands-off system ensured the integrity of the connections, eliminating the possibility of tubing damage and reducing tripping. The technology performed risky activities in a mechanised fashion, increased efficiency, reduced non-productive time and kept workers safer. This approach is particularly suited to the offshore sector, which is defined by high costs and risks, specifically the use of high-torque strings where casing-running operations present potential hazards. The North Sea’s stringent safety standards dictate the need for a totally integrated methodology that provides a control system, and handling and makeup tools that can easily interface with existing rig equipment. This extended abstract will review the evolution of connection integrity and remote monitoring to enhance safety and well integrity in offshore environments. It will also discuss the latest technologies and software in connection make up and their impact on improving operational efficiency.